"Physics-Sun" Scientific Production Union


     Synthesis of new refractory oxid materials, radiation furnacing in order of operating characteristics improvement, thermal, spectral and optical characteristics definition, extra pure materials procurement, probation on radiation capability of new technical bends are realized in conditions of high temperature. The sun energy magnetic enhancers among with the laser and furnaces with artificial heat sources are in wide use, their application is the only decision of mentioned above tasks, when powerful luminous fluxes of various spectral structure are required. In these cases, large sized sun energy magnetic enhancers analogous to Large Solar Furnace (LSF), by 100kWt capacity of SPU "Physics-Sun" are the most acceptable.
     Investigations and synthesis of refractory materials, under an influence of concentrated solar radiation began in 1976, in the UAS Physical Technical Institute (PTI) and became the basic scientific direction of the Materials Sciences Institute (MSI), founded in 1993, on the basis of PTI and LSF laboratories.
     The Large Solar Furnace is the complicated optomechanical complex with automatic executive systems, that consists of heliostat field and paraboloid concentrator, forming in the concentrator focal zone (technological tower) a radiation stationary stream of high density.
     The Furnace is placed in Parkent district, 45 km far from Tashkent, at Tijen- Shan foothills. Geografical latitude - is 45°20, height above the sea level - 1050m. On the flat slop of a mountain 62 heliostates of heliostat field placed staggered, that provides continuous Sun watching the reflecting surface of concentrator during the day. All 62 heliostates have an identical construction and dimensions. The heliostat reflecting surface is 7,5 x 6,5 m plane constituent, including 195 mirror elements - facet size 0,5 x 0,5m and 6mm by thickness. The facet reflecting surface is formed by aluminium vacuum spraying from backside and protected by the acrylic paint EM AK - 5164. Total quantity of facet - 12090 pcs. , reflecting surface area is 3022,5m
     The heliostat lifting bar is alt - azimuth, electromechanical type of the driving gear. Kinetic schemes of area and azimuth corner allow to transfer the heliostat, during watching the Sun, with no more than 1 angle min mistake. Working control of driving gear carries out by sensing elements signals watching, placed in front of the heliostat central facet, middle quadratic mistake of the surface do not exceed 30angles sec. All heliostates synchronous control system is foreseen (placed on one shelf by basic heliostat of the shelf).A mistake of such direction do not exceed 3 angles min. Moreover, all 62 heliostates, have possibility of tracing the angle unbalance ab. +25angles min, in automatic system of temperature adjustment (ASTA), intended for various kinds of luminous flux allocation providing.
     Control can be carried out with the help of automatized control system of heliostat field. Nowadays heliostates separate shelves is downloaded to ACSH. ACSH using allows to operate flexibly the density distribution of luminous fluxes in furnace focal zone and opens opportunities for astrophysical researches in night time, using the Large Solar Furnace as unique astrophysical means..
     Luminous flux requested density forming realizes by taking out from separate heliostat tracing control under the radiometer control with straight solar radiation attendant measuring on actinometric stand with the help of ASTA control or by ACSH program way.
     The concentrator reflecting surface represents rectangle - multi graded cutting from the paraboloid rotation with 18m focal distance. Midsection concentrator height is 42,5 m, the lower border is 54 m height from the earth, the mid section width is 54 m. The total area of reflecting surface midsection is 1840m?, and the surface is 2060 m?.
     The concentrator installs from 214 blocks in parallelogram form, 4,5 x 2,25 m each side, but with various corners at the top points, determined by block concentrator. 50 reflecting elements - rhombus facet installed on each block. The total quantity of facets is 10700 pcs. Blocks are bounded to the frame by four nodal points, blocks bounding bends allow to compensate rather low exactness of the concentrator metal construction frame and to realize blocks adjustment into the one exact paraboloid surface. Besides, installation and adjustment of separate facets on the block realized with the help of special regulating points. Such kind of system provides the concentrating surface forming with 1angle min exactness.
     The facet mirror is glassy, with backside reflecting stratum, formed by alluminium pellicle rendered by the vacuum spraying method. Mirror dimensions - 447x447x5. The reflecting surfaces of the facets are formed by the deformation method and reiterates the curvature of paraboloid proper zone, on which they are established. Facet has 10 types of sizes by the form.
    Various equipment with necessary engineering communications for the materials fusion realization and special researches in the LSF focal zone are placed in technological tower.

     Blind and rotor - slot hole closing provides the luminous impulses reception with various forms 1 sec. duration and more. Automatic system of impulse registration with the help of photometric measure instrument allows to measure the characteristic of received impulses and research the examples till 1 m. in diameter. The examples may be exposed to the luminous fluxes' complex influence, mechanical working load and blowing on.
      For regulating works realization on separate LSF elements adjustments, energetic and spectral measure characteristic of focal spot, the analyzer of focal spot is used, automatic system of energy density registration with the help of radiometer, television measuring system and system of technical sight.
     Watching of straight solar radiation changing during many years in the location of "Sun" object shows that quantity of conventional sun days consists of 250-270 days during the year.

     Factor of mirror reflecting optic elements of the unit, average meaning is close to 0,7, in the course of time because of the dust content in the air falls and can decrease till 0,5, that's why preventive regular works are requested. The exactness of reflecting elements with the superficial mirror mistakes accounting changes in 30 angle min interval. That kind of system condition allows to create energetic illumination within the limits of E=3e780- Wt/sm? , with the step of 3e30 Wt/sm? , at the solar radiation of 700Wt/m?. The total power of the furnace is about 0,7 MWt , maximum diameter of focal spot is 1,2m.
      The spectral allocation of luminous field density in the focal area is analogous to allocation of absolutely black body with the 6000K temperature (atmospheric sun) with 0,7e1,1mkm downfall in the spectrum area owing to backside of alluminium spraying on facets and concentrators.

    Nowadays, on the experience basis of LSF creation and exploitation, complex researches by following directions of helio technics are carried out::

           - working out of optical elements of large sun units;
           - an organization of solar high temperature energetic units planning, assembling, regulating and introduction them into operation;
           - work out of new methods of mirror-concentrating system (MCS) estimating;
           - work out of new control methods, adjustment of reflecting surfaces of MCS and concentrator field measuring;
           - work out of new automatic programming methods for heliostat watching system;
           - standartization of measured characteristics of various mirror refleing elements;
           - refining of parameters of unique probation stand, created on the basis of "Sun" complex.

     A line of researches on technology synthesis of solar furnace's high temperature oxids was executed by the scientists of the Institute of materials sciences. More than 160 oxid materials were synthesized, which have unique operation, physical and chemical characteristics, as small coefficient of thermal expansion, high resistance and thermal resistance in extreme conditions, have wide area of application. On the basis of them, were received :

          - multifunction ceramics (high temperature heaters, thermocouple, transformers, gas burners);
          - constructive ceramics (the printing circuit board, tubes, ferrules, cutting tools);
          - fire proof ceramics (elements for ceramic engines, restorative surfaces);
          - optical, superconductivity and other types of ceramic materials for electronics, chemistry and other fields.

     Nowadays, after ten years operation, basic optical operating characteristics of the furnace are appropriate to planned parameters. LSF plays the important role as unique research instrument in decision of fundamental and applied problems of science and technics.