Environment – Progress Report 2000
Table of contents
3
Message from the CEO
4
Nestlé – The World Food Company
5
The Nestlé Policy on the Environment
6
Progress summary 2000
8
Nestlé’s environmental focus areas
11
Focus 1
Integrated approach
throughout the supply chain
12
The supply chain
14
Raw materials
18
Manufacturing processes
28
Packaging
32
Distribution
34
Consumers and the community
39
Focus 2
Water as a key priority
40
Water resources and Nestlé activities
42
Water and raw materials
43
Water use in manufacturing
46
Bottled waters
48
Water safety
49
Education and sponsorship
51
Focus 3
Systematic management
of environmental performance
52
Environmental targets and plans
55
Progress towards objectives
57
Continuous improvement
59
The future
60
Research and Development
64
Modern biotechnology and environment
66
Alcon
68
Annex
69
Environmental performance indicators (EPIs)
72
List of awards
75
List of ISO 14001 and EMAS certified factories
76
Glossary of terms and abbreviations
Case studies
14
Germany
Pesticides and fertilisers: as little as possible…
as much as necessary
16
Philippines
Reducing soil erosion on coffee plantations
22
Philippines
Using spent coffee grounds as a fuel
26
France
An innovative process to eliminate
an ozone depleting refrigerant
31
Contributing to packaging source reduction
Perrier Vittel and PET bottles
33
Argentina
Improving distribution efficiency
with dual-temperature vehicles
35
USA
Nestlé and Disney:
partners in environmental education
36
Switzerland
Renovating the international head office building
40
Thailand
Partnership for reforestation
42
Global water use reduction
Reducing water through post-harvest
processing techniques for coffee
44
From Switzerland to China
Pioneering efforts around the globe
46
France
Innovative source protection
at Vittel and Contrexéville
48
USA
Sponsoring a programme for water education
56
USA
NEMS in action
58
Germany
From NEMS to ISO 14001 and EMAS
61
Research and Development
Helping to reduce air emissions in coffee factories
63
South East Asia
A method for pest control in coffee plantations
Environment – Progress Report 2000
Message from the CEO
Nestlé was founded in 1867 by pharmacist
Henri Nestlé on the shores of Lake Geneva in Vevey,
Switzerland. One hundred and thirty-four years later,
our headquarters are still in Vevey, surrounded by
the Swiss Alps in one of the world’s best-preserved
environmental settings.
As we have grown from humble beginnings into the
world’s largest food company, we have attempted
to take the fundamental cultural values of
environmental preservation and cleanliness into
every country where we operate.
I spend a great deal of time travelling to these
countries and have personally visited many
of the 479 Nestlé factories currently in operation.
One of the reasons for doing so is to see for
myself that our facilities reflect the environmental
values basic to our Company.
Moreover, I follow the Company’s environmental
performance, including the results of our environ-
mental performance indicators. Our Environmental
Officer reports directly to General Management
to ensure there is on-going awareness regarding
environmental affairs. Also, the Nestlé Environ-
mental Advisory Group (made up of corporate
experts from many functions) meets regularly to
review current environmental issues and to
anticipate potential concerns. This allows us to
maximise control over our activities and contribute
to sustainable development in the countries where
we operate.
The Nestlé
Environment – Progress Report 2000
describes the results of continuous improvement in
our environmental practices. I am pleased about
the clear progress in a number of key areas,
including a significant decline in the amounts of
water and energy used to bring each kilo of Nestlé
products into your home, and a similar reduction in
factors which potentially affect global warming.
However, we are never completely satisfied with our
current performance, and are committed to further
environmental improvements.
We try to remain sensitive to the environmental
concerns of our consumers and the public
as a whole. As a charter member of the World
Business Council for Sustainable Development,
we attempt to keep our policies at the forefront of
industrial companies. For this reason, we have
pledged our adherence to
The Business Charter for
Sustainable Development
of the International
Chamber of Commerce, and we are committed to
being a leader in environmental performance.
This leadership is only possible through the
collective commitment of the tens of thousands
of individual Nestlé employees who, on a daily
basis, work to make this a better planet on which
to live. This Report is dedicated to them.
3
Peter Brabeck-Letmathe
Chief Executive Officer
Over 130 years ago, Henri Nestlé created the first
product, an infant cereal. Now, the range of brands
is extensive, from Perrier to Kit Kat, from Polo to
Nescafé, from Maggi to Nestlé, from Buitoni to
Smarties, from Carnation to Nespresso, from Nesquik
to Nespray to Nestea, from Milo to Milkmaid, and
also Friskies. Nestlé products include coffee, milk
products, infant and adult nutrition, ice cream, soups,
bouillons, pasta, chocolate and confectionery,
bottled waters, breakfast cereals, and petfoods.
It is this huge variety of products, consumed in so
many different cultures all over the world, that
gives Nestlé its ranking at the top of the food
industry. This is why Nestlé has the responsibility
and the pleasure to create everyday enjoyment
for millions of people: for example, over 250 million
cups of Nescafé are consumed every day, and over
10 billion Polos are eaten every year.
To make all this possible, Nestlé currently has
479 factories in 81 countries. These factories
transform raw materials from the world’s farms and
water resources into a wide range of high quality,
healthy food and beverage products for consumers
of all ages, whether the weaning and toddler stage,
growing children, active teenagers, full-grown
adults or elderly people. What these consumers all
share is a desire for good tasting, nutritious food
and a healthy environment.
That is why Nestlé is concerned with preserving
the natural environment from which its raw
materials are derived. After all, it is also where
all Nestlé’s consumers live.
Environment – Progress Report 2000
Nestlé – The World Food Company
The Nestlé Policy on the Environment
The United Nations World Commission on Environ-
ment and Development, in its 1987 milestone
report
Our Common Future
, stated that sustainable
development means “meeting the needs of the
present without compromising the ability of future
generations to meet their own needs”.
For Nestlé, respect and responsibility for the
environment is part of its broader commitment to
sustainable development. It requires an integrated
approach to policy and decision making in which
long-term economic growth, environmental protec-
tion and social achievements are not incompatible,
but are complementary and mutually dependent.
Since the 1992 Earth Summit in Rio de Janeiro, all
of society – be it governments, industry, NGOs
or others – has worked to translate the sustainable
development concept into reality. As part of this
effort, Nestlé has participated in the work of several
organisations dealing with this subject. For example,
the Company is a founding member of the World
Business Council for Sustainable Development
(WBCSD) in Geneva, Switzerland. Nestlé has
adhered to
The Business Charter for Sustainable
Development
of the International Chamber of
Commerce (ICC) since its publication in 1991.
Nestlé’s commitment to sustainable development
and other fundamental principles of business are
outlined in the
Nestlé Corporate Business Principles
.
This document defines the standards of behaviour
for all companies in the Nestlé Group. The
Corporate
Business Principles
are designed to complement
applicable legislation and international recommen-
dations. How Nestlé brings these principles to life,
specifically the environmental aspects, is evidenced
through the numerous examples in this Report.
Following the early years of the Company’s
commitment to the environment, Nestlé published
in 1991 its first global
Nestlé Policy on the
Environment
. This Policy defined the Company’s
worldwide strategy on environmental issues
and stated its long-standing commitment
to environmentally-sound business practices.
The Nestlé Policy on the Environment
was updated
in 1999, confirming and strengthening the Company’s
commitment. It reflects a world where preserving
natural resources and minimising waste has become
part of the day-to-day activities in Nestlé’s oper-
ations, as well as an integral element in achieving
global competitiveness.
The Nestlé Policy on the Environment
is widely
communicated – both internally and externally –
to all interested parties. It helps, in a positive
way, to influence others with whom Nestlé has
relationships throughout the supply chain:
from the producers of its raw materials and its
suppliers… through to the Company’s customers
and consumers.
5
The Nestlé Policy on the Environment
1991 and
the updated version 1999.
1999
1991
Nestlé’s record of environmental activities can be
traced back over several decades, with many
effective measures put in place. In 1990, the
Company decided to deal with environmental
aspects in a more systematic way. Environmental
achievements have been reported in the annual
Management Report
since 1991. A special report,
Nestlé and the Environment
, was published in 1995
and presented results for the previous five years.
This Report covers progress since 1995 and reveals
focus in three key areas:
Focus 1
Integrated approach throughout
the supply chain
Nestlé minimises the impact on the environment
at each step in its activities, from buying raw
materials to manufacturing products and their use
by consumers.
Environmental performance indicators (EPIs)
covering manufacturing operations have been
defined. Their collection and consolidation
across the Company started in 1997. Results
presented below show significant progress.
Packaging source reduction efforts were initiated
in 1991. As a result, cumulative packaging material
savings during the years 1991 to 1999 amounted to
165 000 tonnes, equivalent to CHF 300 million,
without affecting product safety and quality.
Internal and external communication, training and
education efforts have been increased significantly.
In 1996, Nestlé initiated its Internet site to enable
consumers, and the community at large, to
better understand Nestlé and its commitment to
the environment :
www.nestle.com
The site
was significantly expanded in 1999, addressing the
increasing environmental interests of its users.
Focus 2
Water as a key priority
Nestlé supports the sustainable use of water and
takes the necessary measures to ensure the
responsible management of this vital resource.
Environment – Progress Report 2000
Progress summary 2000
The results below cover the period 1997–1999, during which production volume increased by 24%
Unit
1997
1998
1999
Water consumption
m
3
per tonne product
11.0
9.37
8.59
Energy consumption
10
9
Joules (GJ) per tonne product
4.55
3.90
3.65
Waste water generation
m
3
per tonne product
8.86
7.11
6.62
Greenhouse gases
kg CO
2
per tonne product
241
212
197
Air acidification potential
kg SO
x
equiv. per tonne product
1.74
1.34
1.21
Ozone depleting substances
g R-11 equiv. per tonne product
36.0 * 2.76
2.41
By-products/waste generation
kg per tonne product
103
84.5
78.5
By-products/waste recovery
% recovery
75.7
74.2
74.9
* Data is for 1986 when measurement began.
6
From 1997 to 1999, the Company has achieved
a 22% reduction in water consumption per tonne
of product, while, at the same time, meeting its
business growth objectives for bottled waters. In
addition, strong emphasis has been placed on
the protection of natural mineral water sources,
effective management of waste water, participation
in the development of programmes for water
safety and community-based water improvement
and educational activities.
Focus 3
Systematic management
of environmental performance
Nestlé has developed its own system to efficiently
manage the environmental aspects of its activities.
The Nestlé Environmental Management System
(NEMS) was elaborated in 1996 and has been
implemented throughout the Company. Whereas
NEMS implementation is mandatory, certifications
under other systems such as ISO 14001 and
the eco-management and audit scheme (EMAS)
In summary, per tonne of product
Water consumption was reduced by
22%
Energy consumption was reduced by
20%
Waste water generation was reduced by
25%
Emissions of CO
2
were reduced by
18%
Air acidification potential was reduced by
30%
From 1986 to 1999, ozone depleting
substance emissions were reduced by
93%
By-products/waste generation was reduced by
24%
Environmental investments
From 1997 to 1999, Nestlé has invested an average
of CHF 100 million per year for the protection of
the environment. This included readily-identifiable
environmental investments, and amounted to more
than 3% of total capital expenditure. Regular capital
investment projects that incorporate environmental
components (e.g. construction of a waste water
treatment plant at a new factory) and factory
environmental operating costs are not included.
Air
40%
Water
30%
Energy
6%
By-products/waste
5%
Packaging
9%
Other
10%
Total
100%
7
of the European Union are optional, depending
on local conditions (see list of certified factories in
the Annex of this Report).
Nestlé has achieved significant environmental
progress since 1995 by leveraging its long-term
environmental experience across worldwide
operations. Reductions in resource consumption
and waste generation, combined with improve-
ments in manufacturing efficiency, capacity utilisation,
measurement systems and increased awareness,
education and training of personnel have all contrib-
uted to this record of success. Results clearly show
that environmental improvements go hand-in-hand
with economic development and social progress.
The Company recognises that despite significant
environmental progress, opportunities to innovate
and improve still exist in many areas of its operation.
For Nestlé, the continuous improvement of envi-
ronmental performance will remain a crucial target,
now and in the future.
Nestlé’s
environmental
focus areas
Nestlé’s environmental progress is the
result of many years of “real world
experience” and reveals focus in three
key areas:
Integrated approach throughout the
supply chain
Nestlé minimises the impact
on the environment at each step in its
activities, from buying raw materials
to manufacturing products and their use
by consumers.
Water as a key priority
Nestlé supports
the sustainable use of water and takes
the necessary measures to ensure
the responsible management of this
vital resource.
Systematic management of environmental
performance
Nestlé has developed its
own system to efficiently manage
the environmental aspects of its activities.
9
Environment – Progress Report 2000
This focused approach enables Nestlé to maintain a clear vision with respect to
its environmental objectives. The Company is careful to ensure that environmen-
tal progress is properly co-ordinated so that an improvement made in one area is
complementary to environmental aspects in other areas.
Nestlé’s environmental progress is the
result of many years of “real world
experience” and reveals focus in three
key areas:
Focus 1
Integrated approach throughout the
supply chain
Nestlé minimises the impact
on the environment at each step in its
activities, from buying raw materials
to manufacturing products and their use
by consumers.
Focus 2
Water as a key priority
Nestlé supports
the sustainable use of water and takes
the necessary measures to ensure
the responsible management of this
vital resource.
Focus 3
Systematic management of environmental
performance
Nestlé has developed its
own system to efficiently manage
the environmental aspects of its activities.
11
Environnment – Progress Report 2000
Focus 1
Integrated approach throughout the supply
chain
Nestlé’s primary business is the
transformation of perishable raw materials
into high quality, safe and wholesome food
products that meet the needs of consumers
throughout their lives. To accomplish this,
the Company interacts, both directly and
indirectly, at different steps along the
way – from producing and purchasing of its
raw materials, to manufacturing, packaging,
distribution and finally to the consumer. This
chain is referred to as “the supply chain”.
Taking care of environmental considerations
throughout the supply chain is a vital part
of Nestlé’s strategy.
Raw materials and ingredients
Nestlé buys raw
materials and ingredients either on the open market
or directly from producers. In all cases, strict quality
criteria are applied, for example limiting potential
environmental contaminants.
Manufacturing processes
In Nestlé’s factories,
many different processing technologies are used
to transform raw materials and ingredients into
finished products. Environmental objectives centre
on minimising consumption of resources and
reducing waste.
Packaging
The main reason for a product
package is to protect the finished goods. Nestlé
promotes integrated waste management including
packaging source reduction, reuse, recycling and
energy recovery.
Environment – Progress Report 2000
Integrated approach throughout the supply chain
The supply chain
At every step along the supply chain, Nestlé addresses environmental aspects
12
Distribution
Once the finished product leaves the
factory, it has to be transported to sales outlets,
some only a few miles away, but others across
the world. Nestlé’s policy is to optimise shipments
in order to limit effects on the environment and
to reduce its use of energy resources.
Consumers and the community
The all-important
consumer is at the end of the supply chain. Nestlé
places special emphasis on clear, open communi-
cation about its environmental activities. The
Company also contributes to the good of commu-
nities through programmes that foster broad-based
environmental awareness and improvements.
13
In this section of the Report, the reader will be taken along Nestlé’s supply chain.
At each step, the Company’s environmental activities are described, progress is
shown and future challenges are outlined.
Agricultural raw materials provide the basis for
Nestlé’s finished products and therefore are central
to its operations. They represent a significant
investment.
For Nestlé it is important that the environment
from which these raw materials come is safe and
protected in a sustainable manner.
Supporting sustainable agriculture
The quality
of agricultural raw materials is dependent on farm-
ing practices applied during their production. Nestlé
supports sustainable agricultural practices, includ-
ing environmental protection, as the best means to
assure the high quality that is needed for its finished
products. Furthermore, such practices must be
economically competitive and socially acceptable.
In general, Nestlé is not involved in raw material
production and does not own or operate farms.
The Company purchases agricultural materials in
either raw or semi-processed form, directly
from farmers or via traditional trade channels.
Where possible, preference is given to raw
materials that are produced by sustainable farming
practices, while meeting Nestlé’s high quality
requirements.
Supplier relationships based on sound business
practices and mutual trust are important in
this respect. As far as possible, suppliers are
encouraged to apply sustainable agriculture
practices. Traceability systems across the supply
chain have also been established to help ensure
the efficient management of food safety issues.
A key contribution to sustainable agriculture is the
application of integrated production methods.
Integrated production is a comprehensive approach
to farming that is based on consideration of the
many different aspects of farm management as a
“whole”. These range from animal husbandry
and crop management to post-harvest treatment,
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Raw materials
Ensure supply of quality raw materials, minimise environmental impacts
Nestlé procures a large share of its
agricultural raw materials through
the commodities trade on the open
market. However, there are some
classes of raw materials where this
is not possible because of strict
limits for quality that are imposed
either by Nestlé or by national
food legislation. Vegetable and fruit
purée as well as cereals used in
foods for infants and young children
are a case in point.
In Germany for many years,
legislation had set very strict limits
for pesticide residues in the finished
product (10 ppb), as well as for
heavy metals and nitrates. To meet
these limits, Nestlé has set up a
strategy for contract farming, using
optimal agricultural practices.
Nestlé’s specialists select growing
regions that are ideal for the
intended crops, and identify farmers
who are willing and able to fulfil
the technical requirements. They
advise farmers on the minimum
use of pesticides and fertilisers to
remain within the limits, but which
still give the required quality in the
crop. They also provide advice on
the production of healthy crops and
on the avoidance of environmental
contamination.
Based on the surface used for
the production of the agricultural
raw materials needed, which was
15 500 ha in 1999, the tonnage of
fertilisers used per year was reduced
by 4000 tonnes (50%) and the
quantity of pesticides used per year
was reduced by 30 tonnes (60%).
Case study
Germany
Pesticides and fertilisers: as little
as possible… as much as necessary
14
storage and transport of raw materials. Integrated
production also takes into account local soil,
climatic and economic conditions.
An important environmental aspect of integrated
production is integrated pest management. It
uses environmentally compatible techniques for
controlling pests at levels below those that cause
economically unacceptable damage or loss.
Nestlé is involved with a variety of partners to
foster sustainable agriculture. For many years, the
Company has supported farmers by providing
technical assistance. Sustainable farming methods
are an important basis for this assistance.
To ensure that instructions have
been followed by the farmers and
that the raw materials meet the
required quality, they are rigorously
controlled before their processing.
For these analytical controls, close
to DM 4.5 million was spent
in 1999.
In 1999, the European Union (EU)
published regulations for pesticide
residues in foods for infants
and young children for all Member
States, based on the German
requirements. Everything is now in
place to extend this environmentally-
friendly contract farming approach
to similar types of Nestlé operations
in the EU.
15
Milk sourcing
Nestlé buys and collects milk from
over 300 000 farmers in 40 countries, on five conti-
nents. In recent years, important progress has been
made to improve milk sourcing, benefitting both
Nestlé and its milk suppliers.
Nestlé’s efforts to help farmers include the develop-
ment of farm quality assurance schemes for milk
sourcing. The schemes are essentially guidelines
for farmers on the application of sustainable milk
production methods. They cover the entire milk
supply chain, with special emphasis on the safety
and the consistent quality of milk.
The farm quality assurance scheme guidelines
include advice on:
– responsible farm management that is targeted
at long-term, prosperous development of dairy
farms,
– appropriate use of pesticides and related record-
keeping requirements,
– good animal husbandry, including animal health
and welfare, animal nutrition and housing and
the use of veterinary drugs, and
– handling of farm manure, including storage,
application in fields to avoid contamination of
soil and ground water with nitrates, and related
record-keeping.
Through farm quality assurance schemes, Nestlé
works to ensure the high quality that it needs in its
milk supply, while at the same time minimising
the environmental impact from milk production.
A traceability system, which is part of the
guidelines, allows Nestlé to guarantee the origin
and safety of its milk. Farm quality assurance
schemes are already in place in the Netherlands,
the UK, France and Australia. They will be
implemented in the near future in all countries
where Nestlé sources its milk.
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Raw materials
Nestlé is a major buyer of coffee
in the Philippines where its
agricultural experts work with the
Ministry of Agriculture and with
coffee farmers on questions of farm
management.
Although flat land is preferred for
farming, due to a lack of such land
in the Philippines, many coffee
plantations are increasingly being
established on hilly ground. In fact,
over 60% of the country is classified
as hilly or mountainous. Due to
the heavy tropical rains, soil erosion
can be a serious problem.
“Contour planting” has provided
a good solution for planting in hilly
locations. It incorporates a
preliminary assessment of native
eco-systems, along with other
important factors, to ensure the
system is properly adapted to local
conditions. Often, this consists
of planting that follows the contour
lines and stabilises the sloping
borders with suitable vegetation
such as vetiver grass.
Contour planting has been shown
to reduce soil erosion by up to 90%.
It also has a number of other
advantages: it improves soil fertility
and moisture, and improves crop
yields. SALT (Sloping Agricultural
Land Technology), as the programme
Case study
Philippines
Reducing soil erosion on
coffee plantations
16
17
in the Philippines is referred to,
applies to coffee, but also
allows simultaneous cultivation
of other crops.
By actively promoting good farming
practices through programmes such
as SALT, Nestlé contributes to
protecting the environment in a
significant way and, as well, helps
to ensure green coffee supplies,
in the right quantities and with
the right quality.
An essential part of milk procurement is the
transport from the milk-producing regions (known as
milk districts) to the factory. With many vehicles
and a veritable maze of roads radiating out from the
factory to the different collection points within
the milk district, the organisation of transport
is essential, but also highly complex. Furthermore,
because milk is highly perishable, the transport
system must reduce to a minimum the time from
milking to processing. Efficient milk collection is
also a question of reducing the number of kilometres
covered to minimise impact on the environment.
To improve milk transport, many Nestlé operations
have introduced computer-based milk collection
systems that define the route taken by each vehicle
in the fleet. The systems keep delivery time, and
the kilometres driven, to a minimum.
As a result of the implementation of this
programme in Mexico, Nestlé has achieved a 10%
reduction in driving distance. Overall, transport
costs have been reduced by 12%, unloading
congestion has been avoided by better planning
of arrival times, and delivery speeds have been
increased, thus ensuring milk quality.
The computerised milk-collection systems
clearly offer a triple advantage in terms of their
environmental, economic and quality impact.
1
2
1 Vetiver grass
2 Contour planting
At Nestlé, manufacturing is a very important part
of the supply chain. In nearly 500 factories around
the world, perishable raw materials are transformed
into safe, convenient, high quality food products.
To accomplish this, a variety of processes are
carried out – from receiving and cleaning raw mate-
rials, to extracting, roasting and cooking, drying,
cooling and packing. In addition to raw materials,
all of these activities also require resources such as
energy and water.
The manufacturing process not only yields finished
products, but also results in by-products and
waste. By-products have a value and can be used as
raw materials in other processes. What remains –
the waste – can not be used.
Air emissions are also sometimes generated, for
example from cooking operations or energy
production.
Special care is needed to manage both the process
inputs (raw materials, energy, water) and the
process outputs (finished products, by-products,
waste and emissions) in the most environmentally-
friendly manner possible.
In Nestlé factories, the objective is to maximise
eco-efficiency – that is, to maximise the production
of goods while, at the same time, minimising
consumption of resources and reducing waste and
emissions. This makes good business sense, and
good environmental sense.
Factory environmental surveys
To measure
progress towards its eco-efficiency objective,
Nestlé initiated a systematic, comprehensive
and uniform approach for assessing the envi-
ronmental performance of its factories – factory
environmental surveys. These surveys required
significant effort on the part of Nestlé factories
across the world.
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Manufacturing processes
Minimise resources, maximise output, reduce environmental influence
18
Input
Manufacturing processes
Raw materials
Water
Energy
Packaging materials
Output
Finished products
Waste water
Air emissions
By-products/waste
The results of the first survey, completed in 1994,
were reported in the 1995
Nestlé and the
Environment
publication. In summary, the results
indicated that:
– Nestlé had no major environmental problems,
– Nestlé complied with relevant regulations, or in a
few exceptional cases, was taking action to do so,
– Nestlé had been proactive in seeking environ-
mental solutions, and
– data available from the factories was a valuable
source of information for prioritising future
environmental actions.
Building on what was learned in the first survey,
environmental surveys were again conducted at all
manufacturing locations in 1997. The results
were checked against 1994 action plans and new
objectives were established.
To achieve improvements in eco-efficiency requires
investment – investment of capital, time and human
resources. From a capital investment standpoint, the
surveys showed that Nestlé invested an average of
CHF 100 million per year for the protection of the
environment. This included only readily-identifiable
environmental investments, and amounted to more
than 3% of total capital expenditure.
In addition, substantial amounts were also spent on
environmental aspects as part of regular capital
investment projects (e.g. the construction of a
waste water treatment plant at a new factory) and
in factory environmental operating costs (e.g.
the operation of waste water treatment plants).
Operating costs and investments in time and
human resources are difficult to measure, primarily
because environmental aspects are integrated
into so many activities. Nonetheless, as illustrated
throughout this Report, these investments play a
big role in achieving operational savings.
19
Waru, Indonesia
Environmental performance indicators
In the
past, many individual Nestlé factories had used
different methods to track environmental perform-
ance. To consolidate data, to benchmark best
practices and to allow internal and external
reporting, a system was established that defined
standardised environmental performance indicators
(EPIs) across the Company. In 1997, all manufac-
turing sites were required to report their performance
results annually and consolidation of EPIs began on
a Group wide basis.
The consolidated Group EPIs cover manufacturing
operations. To determine environmental
performance, both the process inputs and outputs
are measured. This is based on the concept of
eco-efficiency as defined in 1992 by the WBCSD in
their document
Measuring eco-efficiency – a guide
to reporting company performance.
The methodology
used to identify, track and report the indicators is
also consistent with ISO 14031. The EPIs include
water and energy consumption, waste water
generation, greenhouse gases, air acidification
potential, and ozone depleting substance emissions
as well as by-products/waste generation.
Compiling data from nearly 500 factories is a
challenging and demanding task. The accuracy of
the data and the level of reporting have constantly
improved. As can be seen in the table below, the
overall reporting level was 95%.
1997
1998
1999
Nestlé factories (excluding Alcon)
480
507
494
Factories that reported
464
476
471
The following sections show results from 1997
to 1999 and examples of how they have
been achieved. During the same period production
volume increased by 24%. Supporting data,
methods of collection and detailed definitions for
all EPIs are included in the Annex of this Report.
Water consumption
Water is a key resource
for Nestlé and one of its three focus areas. Water is
used in many ways: as an ingredient, for industrial
processes, for cleaning, as a finished product and
for the preparation of products by consumers. In its
factories, Nestlé has put in place important provi-
sions for water reduction, water reuse and water
recycling. Water consumption has been defined as
the sum of water consumed from all sources,
including purchases from suppliers and surface or
ground water sources.
The objective is to use as little water as necessary
to make products. During the period of 1997–1999,
Nestlé reduced the total water consumption per
tonne of product and, thus, improved the water use
efficiency by 22%. For bottled waters, business
growth objectives and water use reduction efforts
would seem to go against each other. However,
achieving eco-efficiency means maximising goods
production, while minimising resource use. Even
with very good growth in the bottled water business,
overall water consumption was reduced by 3%.
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Manufacturing processes
20
1997
1998
1999
1997
1998
1999
0
3
6
9
12
0
50
100
150
200
11.0
9.37
8.59
217
218
210
m
3
per tonne product
10
6
m
3
per year
Water consumption
Waste water generation
When all options for
water use reduction, reuse and recycling have been
exhausted, the waste water that is left must be
treated. Nestlé puts forth efforts to reduce both the
volume and load of the waste water from
manufacturing operations. Significant investments
have been made over the years in this area.
Waste water generation has been defined as the
sum of all waste water discharged from a factory.
This primarily includes industrial waste waters.
During 1997–1999, waste water discharge per
tonne of product was reduced and, thus, its
eco-efficiency (ability to manufacture more products
with less waste water) has improved by 25%.
The overall waste water volume generated has been
reduced by 7%.
Energy and air emissions
Nestlé’s factories
use energy in a number of ways during the trans-
formation of raw materials into finished products
– for moving materials within the factory, for
cleaning, cooking and packaging, and for controlling
emissions and treatment of waste.
Energy is expensive and is associated with multiple
environmental aspects. For example, one of the
primary air emissions associated with energy is
carbon dioxide (CO
2
) which has been shown to
contribute to global warming. Additionally, much
of the fuel used to produce energy comes from
continuously depleting, non-renewable sources.
Some of these, like coal and heavy oil, can contain
high amounts of sulphur, causing sulphur oxides
(SO
x
) emissions when they are burned.
The burning of fuels also results in the production
of nitrogen oxides (NO
x
), mainly from the nitrogen
present in the combustion air. When emitted to the
atmosphere, both SO
x
and NO
x
can contribute to
acid deposition and the production of smog.
For these reasons, it is important to manage energy
resources properly and to look for alternative energy
solutions. The Company is committed to adapting
its products and processes so that energy resources
are preserved.
Nestlé’s success in reducing energy consumption
and air emissions has been the result of:
– focused efforts on energy-reduction,
– fuel replacement initiatives,
– co-generation activities, and
– the phase-out of ozone-depleting substances.
21
0
50
100
150
0.0
2.5
5.0
7.5
1997
1998
1999
1997
1998
1999
161
165
174
6.62
7.11
8.86
m
3
per tonne product
10
6
m
3
per year
Waste water generation
For in-depth information about Nestlé’s
approach to water management, see
the section of this Report “Focus 2 –
Water as a key priority”.
Energy consumption
Reducing the amount of
energy needed and, therefore, the amount
of energy consumed during manufacturing, is a
critical element in the management of energy
resources. Through various energy-conservation
programmes and by employing a systematic
approach (the Nestlé Environmental Management
System – NEMS – presented later in this Report),
Nestlé has achieved good results in the area
of energy reduction. This can be illustrated by the
following examples:
– In the Netherlands, at Nestlé’s Roermond
factory, electricity consumption was reduced by
making programming changes in an automated
production process. This resulted in savings
of 550 000 kWh/year.
– In two factories in Portugal, Nestlé installed
equipment to recover excess heat given off from
boilers and air heaters. The action resulted in a
combined annual savings of about CHF 120 000.
– In India, an energy optimisation study was
conducted which identified opportunities for a
12% improvement in energy use. Projects
are currently being implemented to achieve
these savings.
In many factories, Nestlé uses renewable fuels
instead of, or in combination with, more traditional
non-renewable fuels. Renewable fuels are
fuels derived from materials that are readily
and naturally reproducible, rather than non-
renewable fuels like oil and natural gas that take
millions of years to be regenerated by natural
processes.
An interesting example of a “renewable fuel” is
spent coffee grounds. The manufacturing process
for soluble coffees requires extraction of the roasted
and ground coffee beans (brewing). The material
left after extraction is spent coffee grounds – one
of Nestlé’s high-volume by-products. The Company
has found ways to use this by-product as fuel to
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Manufacturing processes
The Cagayan de Oro factory in the
Philippines is one of Nestlé’s largest
soluble coffee operations. It uses
spent coffee grounds as fuel, a good
example of how Nestlé puts environ-
mental initiatives into practice.
This integrated approach to managing
by-products and producing energy,
combined with a change from heavy
fuel oil to diesel oil, has had a num-
ber of positive environmental results
in 1999:
– decreased reliance on non-
renewable fuels,
– saving of more than 4000 tonnes
of oil equivalents,
– reduction in SO
x
emissions by
nearly 300 tonnes, and
– prevention of about 70 000 tonnes
of waste going to landfill.
Nestlé’s worldwide operations
now include more than 20 factories
that are using spent coffee grounds
as a supplemental fuel. This amounts
to about 800 000 tonnes per year of
spent coffee grounds that do not
have to be landfilled. And it reduces
the need for non-renewable fuels by
the corresponding amount of oil
equivalents.
Case study
Philippines
Using spent coffee grounds
as a fuel
22
produce energy for manufacturing processes.
Using spent coffee grounds in this way reduces
the burden on fossil fuel supplies, and can have
other environmental benefits, as presented in the
accompanying case study.
Energy consumption has been defined as the sum
of all energy purchased or obtained – less any
energy which, in rare cases, is sold. This includes
electricity, steam, fuels such as oil and natural gas,
and by-products such as spent coffee grounds.
Overall, from 1997 to 1999, through different
approaches, Nestlé has been successful in reducing
global energy consumption per tonne of product
and, thus, improving energy use efficiency by 20%.
Even with the significant increase in production,
the total energy use company-wide has remained
stable.
Air emissions
Where alternatives for using
renewable fuels are not available, switching to more
environmentally-friendly fuels has also helped.
The conversion of heating units from heavy fuel
to natural gas has been a primary contributor to
reducing air emissions in Nestlé’s factories.
Air acidification potential
has been defined as
the sum of SO
x
and NO
x
air emissions from
on-site combustion processes. In the absence of
generally agreed factors, measurements are based
upon the acidic strength of each component
(SO
x
= 0.7 x NO
x
) presented as SO
x
equivalents.
From 1997 to 1999, air acidification potential per
tonne of product was reduced and the eco-efficiency
has improved by 30%, with a reduction in total
emissions of 14%.
23
1997
1998
1999
1997
1998
1999
0
20
40
60
80
0
1
2
3
4
89.6
91.0
89.8
3.65
3.90
4.55
10
9
Joules (GJ)
10
15
Joules (PJ)
per tonne product
per year
Energy consumption
0
10
20
30
0
0.5
1.0
1.5
1997
1998
1999
1997
1998
1999
29.3
30.8
34.2
1.21
1.34
1.74
kg SO
x
equivalents
10
3
tonnes SO
x
equivalents
per tonne product
per year
Air acidification potential
Greenhouse gases
have been defined as the sum
of all on-site CO
2
emissions from combustion
processes used to manufacture Nestlé products.
From 1997 to 1999, emissions of greenhouse gases
as CO
2
per tonne of product were reduced and,
thus, the eco-efficiency has improved by 18%, while
total emissions remained stable.
Co-generation plants also present an opportunity for
improved efficiency. By producing both electricity
and steam at the same time, they are much more
efficient than conventional power plants. Co-
generation reduces the amount of fuel consumed
and therefore air emissions.
Co-generation plants are, however, expensive to
install. The feasibility of installing such plants
is very much dependent on local energy costs.
Using combined steam and power generation has
resulted in impressive reductions of CO
2
– the
main “greenhouse” gas – as well as SO
x
and NO
x
.
The 1995 publication
Nestlé and the Environment
presented two successful co-generation projects in
Spain and the UK with combined annual CO
2
reductions amounting to 80 000 tonnes.
Today, Nestlé has ten factories throughout the world
that take advantage of this technology.
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Manufacturing processes
24
1997
1998
1999
1997
1998
1999
0
1
2
3
4
0
50
100
150
200
4.75
4.90
4.71
197
212
241
kg CO
2
per tonne product
10
6
tonnes CO
2
per year
Greenhouse gases
Co-generation
Gerona, Spain
25
Ozone depleting substances
Many of Nestlé’s
manufacturing processes are dependent on
refrigeration and air conditioning. Not only do
these processes use energy, but they also require
refrigerants. For many years, chlorofluorocarbons
(CFCs) were considered to be among the safest
types of refrigerants. However, CFCs, halons, and,
to a lesser extent, similar substances like hydro-
chlorofluorocarbons (HCFCs), have since been
shown to contribute to depleting the stratospheric
ozone layer.
This led to the 1987 Montreal Protocol, and
other inter-governmental agreements to phase out
production and use of many of these ozone
depleting substances. The targets which were set
for the first time in Montreal, have since been
further tightened following subsequent meetings
(1992 Copenhagen, 1995 Vienna, 1997 Montreal)
and even stricter requirements have since been
adopted in the European Union.
Nestlé anticipated this early on, and established a
detailed phase-out programme to replace ozone
depleting substances with other refrigerants, such
as ammonia.
Ozone depleting substances have been defined as
the sum of substances emitted which have
been shown to contribute to the depletion of the
ozone layer. The common unit of measurement is
R-11 equivalents.
From 1986, when measurement began, to 1999,
ozone depleting substance emissions per
tonne of product were reduced, and the eco-
efficiency has improved by 93%. Total emissions
were reduced by 80%.
0
100
200
300
0
10
20
30
1998
1986
1999
1986
1998
1999
290
2.41
2.76
59.1
64.6
36.0
g R-11 equivalents
tonnes R-11 equivalents
per tonne product
per year
Data from 1986 does not include methyl bromide.
Ozone depleting substances
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Manufacturing processes
The Nestlé operations in Beauvais,
France, produce a variety of frozen
foods and ice cream. The production
plant, and the warehouse used to
store products prior to shipment,
must be maintained at temperatures
between -20Âş and -40Âş C. A substan-
tial amount of refrigeration is
necessary to maintain such tempera-
tures in the 80 000 m
3
warehouse.
This refrigeration was achieved using
halon, an ozone depleting substance.
As a result of Nestlé’s global phase-
out programme, and also of interna-
tional agreements to stop production
and use of these substances, the
Company began looking for suitable
alternatives.
The early solution at many Nestlé
factories was to revert to the use of
ammonia as a refrigerant. Ammonia
systems are technologically proven
and operate efficiently in food
manufacturing. However, these
systems require certain safety precau-
tions, particularly in large installations.
The solution found by Nestlé’s
engineers in Beauvais was to use two
substances. Because of its excellent
properties as a refrigerant, a very
small amount of ammonia was
used as the primary refrigerant in an
isolated system.
This system then cools a secondary
material, CO
2
, which is used in the
extensive network of coolers through-
out the warehouse. This type of
two-phase refrigeration allows the
use of a minimal amount of ammonia
and isolates it from the process
areas, thus greatly reducing the risk
of an accident. Using CO
2
in the
production areas is better, as it
is non-toxic, non-flammable and has
little impact, should a leak occur from
the closed system.
Case study
France
An innovative process to eliminate
an ozone depleting refrigerant
New refrigeration equipment
Beauvais, France
26
By-products/waste generation
The production of
unwanted or unusable materials during manufac-
turing is inevitable. For example, with most
agricultural raw materials, one part of the food
processing operation involves separating the usable
part that goes into the final food product from
the unusable part, the by-products or waste. Waste
can also be produced during the cleaning of equip-
ment, as scraps from packaging operations, etc.
The first priority is to reduce the amount of
by-products generated, and particularly waste. This
is carried out through waste reduction programmes,
via production efficiency studies, and through
NEMS. Raw materials are valuable, so the fewer
that are lost, the more efficient the operation is.
Despite efforts to reduce by-products and waste
wherever possible, there is still a certain amount
that must be handled. Traditionally, many of
these materials went to approved landfill sites.
However, since the 1970s, Nestlé has investigated
other options. Now, some materials that previously
would have been regarded as waste have become
a valuable raw material, when recycled, composted
or used for fuel in energy recovery processes.
In order to achieve high rates of recycling, strong
infrastructures for material separation and collection
as well as recycling facilities must be available.
Communication programmes regarding recycling
are equally important to success. Many Nestlé
locations have worked extensively to educate
employees and to increase awareness of the
benefits of recycling, both internally and within
their local communities.
A number of Nestlé sites have been successful in
using third party composting operations. In addi-
tion, in 1990, Nestlé built its own composting plant
in New Milford, Connecticut, USA, to recover by-
products and waste from five of its facilities in the
region. The materials from these locations included
spent coffee grounds, tea leaves and residues from
the production of confectionery and seasonings.
Known as New Milford Farms, this composting
operation also provides an environmentally-friendly
alternative to local residents to recycle materials
like grass clippings, leaves and branches.
Today over 50 000 tonnes of material per year are
processed, and thus diverted from landfill. The
finished compost is sold to many local customers
including homeowners, garden centres, etc. In this
way, the work at New Milford Farms transforms
otherwise unusable waste into a product that
helps renourish the soil and contributes positively
to the environment.
By-products/waste generation has been defined as
the sum of all materials used or produced during
manufacturing which are not included in the final
product, whether recovered or disposed of.
Overall, from 1997 to 1999, by-products/waste
generation per tonne of product was reduced and,
thus, its eco-efficiency has improved by 24%.
The total amount of by-products/waste has been
reduced by 5%. The overall rate of recovery
remained stable at about 75%.
27
0
0.5
1.0
1.5
2.0
0
25
50
75
100
1997
1998
1999
1997
1998
1999
103
1.91
1.97
2.02
78.5
84.5
kg per tonne product
10
6
tonnes per year
Disposed
Disposed
Recovered
Recovered
By-products/waste generation
Fulfilling a basic need
Nestlé is firmly committed
to continue progress in finding packaging solutions
that will contribute to a better environment.
Packaging is, of course, essential both for Nestlé
and for the consumer. It ensures the safety and
quality of products – from manufacture through to
storage, distribution and consumption. In addition,
packaging contributes to product appeal, provides
convenience and communicates information, e.g.,
on nutrition and serving instructions. In many
cases, packaging includes tamper-evidence features.
Packaging also helps prevent or reduce product waste.
Progress in packaging source reduction
There
has been an increased focus on packaging and its
environmental impact over the past ten years.
As stated in
The Nestlé Policy on the Environment,
Nestlé supports an integrated approach that favours
source reduction, reuse, recycling and energy
recovery to minimise the impact of packaging on
the environment.
Since 1991, environmental considerations have
become an important criterion in Nestlé’s renovation
and innovation of packages and packaging materials.
Reducing the amount of packaging material needed
for a product, while safeguarding safety and
quality, is a continuing key objective and priority.
To meet this objective, Nestlé initiated, in 1991, a
process for the continuous review and assessment
of its packaging source reduction opportunities.
Comprehensive surveys were carried out on an
annual basis to track the many individual reduction
projects. Their progress was due, in large part, to
the work of multi-disciplinary teams, the establish-
ment of clear objectives and the implementation
of a systematic approach.
The first consolidated packaging reduction results
were published in the 1993
Management Report
.
Cumulative results, which have since been
reported on an annual basis, show that packaging
material savings from 1991 to 1999 amounted
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Packaging
Use less material, encourage recovery
28
Nescafé, Spain
Weight reduction of glass jars
Savings: 1250 tonnes/year
Nestlé Breakfast Cereal,
Chile
Size and weight reduction
of cardboard box
Savings: 215 tonnes/year
Nescafé Liquid, Japan
Weight reduction of PET bottle
Savings: 83 tonnes/year
Nestlé Evaporated Filled Milk,
Philippines
Tin plate optimisation and
thickness reduction of tin can
Savings: 765 tonnes/year
29
corresponding shifts in food habits. Surveys have
shown an increased preference for single-serve
packages and, in certain cases, a decline in the
desire for soft packs. Addressing these preferences
is part of meeting consumer expectations in a
highly competitive market. This may result in an
increase in the use of packaging materials for
certain new products.
Promoting packaging waste recovery
It is not
enough to achieve packaging source reduction and
recyclability. It is also necessary that systems
are put in place for the collection, separation and
recovery of used packaging.
In some countries, in particular in the European
Union, ambitious recycling objectives have been
set as part of the packaging waste regulations.
To fulfil these regulations, several European coun-
tries have established national packaging waste
recovery schemes. These include DSD in Germany,
Eco-Emballages in France, and others in Belgium,
Italy, Luxembourg, Portugal, Spain and the UK.
Nestlé has participated actively in establishing these
schemes and in their management. Nestlé is keenly
aware of the need to contribute to the recovery
of its packaging waste and will continue to invest
considerable time, energy and money.
Worldwide cumulative
packaging material savings 1991–1999
1991–1992 1993 1994 1995 1996 1997 1998 1999
0
60
120
180
240
300
In 10
3
tonnes
In millions of CHF
to 165 000 tonnes and CHF 300 million (these
results do not include savings from Perrier Vittel
and Alcon). In addition to source reduction efforts,
Nestlé uses recyclable packaging materials
wherever possible.
The packaging reduction results that have been
achieved have been significant. Consequently, it is
likely that opportunities for continued reduction will
diminish in the coming decade. When considering
packaging material reduction, it remains essential
that package functionality is preserved. Indeed,
product quality and safety would be put at risk if
the reduction efforts were to go too far, and conse-
quent damage to food products could outweigh any
environmental benefit. For instance, if the thickness
of a plastic bottle is reduced too much, rigidity is
compromised and shipping pallets can easily collapse.
Packaging reduction efforts also have to take
into consideration changes in consumer expec-
tations. Lifestyle changes have resulted in
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Packaging
30
Progress data published by some packaging waste
recovery organisations show high overall packaging
recovery rates. For example, rates of 86% in
Germany, 87% in Belgium and 72% in France have
been reported. However, the total cost of these
systems is high and needs to be optimised.
Combined initiatives for source reduction, energy
recovery and recycling will be helpful in
this effort.
When considering the overall impact of these
initiatives, it should be kept in mind that packaging
waste represents just 2% of total waste.
Recent studies have suggested that there are no
simple universal solutions to the problem of
packaging waste. Environmentally-friendly disposal
methods depend on local factors such as the type
of waste stream, the availability of recovery facili-
ties, the feasibility of using different recovery
measures, and the willingness of local communities
to support proposed schemes. Geography and
demographics are both important factors. Therefore,
it is locally-based approaches that will lead to the
most environmentally effective and economically
efficient solutions.
Nestlé supports industrial and government efforts
to promote integrated waste management (IWM).
The objective of IWM is to prevent waste by
optimising resource conservation and limiting the
amount of waste material that goes to landfills.
It provides a practical and sustainable system that
integrates waste streams, collection and treatment
methods, environmental benefits and economic
optimisation. Reuse, recycling, composting, energy
recovery and landfilling are all part of IWM.
In addition, Nestlé encourages its packaging suppliers
to adopt sound environmental practices. For example,
Nestlé Perrier Vittel and their PET suppliers are
involved in joint research for the optimal recycling
of PET bottles. An interesting and innovative
application of this kind is found in the textile
sector where recycled PET from used bottles is
reprocessed and transformed into textile fibre.
Bales of compacted PET bottles:
a raw material for textile fibre production
In 1968, after many years’ research,
Vittel introduced the first PVC
(polyvinyl chloride) plastic bottle in
France. This innovation, which
provided consumers with lighter
packaging material, contributed
substantially to the development of
still natural mineral waters at Vittel.
Twenty-five years later, the introduc-
tion of another plastic material,
PET (polyethylene terephtalate), with
its superior mechanical resistance,
further revolutionised the bottled
waters industry. In 1992, Vittel and
Valvert began using PET bottles in
France and Belgium, with exports
to the USA and Japan. It is important
to keep in mind that natural mineral
waters in Europe, by definition, must
be bottled at source.
By the end of 1997, the entire still
natural mineral waters production
of Perrier Vittel, which in the
meantime had joined the Nestlé
Group, was being bottled in PET
bottles. The change from PVC to
PET meant a significant reduction in
bottle weight, along with better
transparency and resistance. For
example, a 1.5 litre bottle made from
PVC weighed 45 g; the same bottle
made with PET weighed 37 g.
The quest for continued improve-
ments did not stop there. Once
the transition from PVC to PET had
been completed, Perrier Vittel set
out to optimise bottle manufacturing
and design technologies and the
PET characteristics. Sixteen new PET
bottle types were introduced in
1997, 32 in 1998 and 53 in 1999.
The innovative spirit in which the
research was carried out resulted in
even further reductions in bottle
weight. Today, a 1.5 litre PET
bottle weighs between 28 and 33 g
depending on the complexity
of its shape. Compared with 1996,
this represents a weight reduction
of 17%.
Overall, current 1.5 litre PET bottles
now weigh 15 g less than the
original 45 g PVC bottle of the
same size. Expressed another way,
90 grams of PVC previously pro-
duced two bottles. Now the same
quantity of PET yields three bottles
of equivalent capacity, which repre-
sents an overall reduction of more
than 33%.
Additionally, the change from PVC to
PET has resulted in the elimination
of substances harmful to the environ-
ment during incineration, particularly
organochlorine compound emissions
from PVC.
While ensuring a consistent high
level of protection for bottled waters
and guaranteeing their original
purity, the change from PVC to PET,
and the successive improvements,
has allowed Perrier-Vittel to:
– offer consumers more attractively
packaged products,
– substantially improve the
manufacturing process for plastic
bottles, and
– reduce the environmental impact
of packaging materials in accor-
dance with the principles of
The
Nestlé Policy on the Environment
.
Case study
Contributing to global packaging source reduction
Perrier Vittel and PET bottles
31
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Distribution
Efficiently meeting customer needs, reducing environmental impact
Effectively moving products from factories and
distribution centres to customers and consumers
is an essential part of a successful business. The
continuing trend is for products to be transported
over longer distances within the supply chain.
This has been facilitated by more efficient and
more reliable systems for distribution.
Improving distribution results in cost reductions
and also environmental benefits – less pollution,
less congestion and less waste. Throughout its
distribution activities, Nestlé takes steps to ensure
that opportunities are continuously reviewed and
that practical solutions are implemented.
As part of this process, in 1995, Nestlé completed
environmental surveys of its distribution sites
and operations. The surveys revealed a general
improvement in environmental performance
stemming from reductions in the consumption of
energy, water and packaging materials.
As a follow-up to the survey results, guidelines for
reducing the environmental impact of logistics
operations were issued in 1997, and updated
in 2000. The purpose of the guidelines was to
highlight environmental improvement opportunities
and best practices in logistics activities. These
opportunities related to building and site opera-
tions, secondary or transport packaging, logistics
networks, vehicle utilisation, and more. For example,
practical information was provided on reducing
energy consumption in warehouses through use
and maintenance of appropriate insulation and
through better operating practices.
Nestlé also recognises the importance of ensuring
that transport resources (vehicles, containers, etc.)
are used in the most efficient way. Methods to
accomplish this include high load utilisation levels,
optimisation of distribution networks and use of
distribution contractors.
Ensuring high load utilisation levels
To help
reduce the amount of unused space on a pallet,
Nestlé developed a simple software tool, “OPal”, to
assess and recommend pallet layouts. OPal assists
in the challenging task of finding optimal layout,
especially where multiple products are involved.
During 1999, Nestlé tested OPal in Germany,
France, UK, Spain and Italy. Over 250 high-volume
product lines were examined for potential pallet-
utilisation improvements. Specific opportunities
were identified in confectionery, infant nutrition,
beverage and culinary products.
As part of the test, current pallet layout and
utilisation were compared with layout alternatives
proposed by OPal. The best layouts and pallet heights
were selected and implemented. As a result, the
number of pallets used was reduced by over 6000.
This translates into a reduction of nearly 200 vehicle
journeys per year, plus improved utilisation of
warehouses and other logistics facilities.
This approach is particularly appropriate in Europe,
where it is estimated that, due to poor load utili-
sation, up to 15% more vehicles than necessary are
used for distribution of grocery products. By making
the most of the available load capacity, Nestlé
contributes towards minimising the environmental
impact from the distribution of its products.
Using “slip sheets”, rather than traditional pallets,
also improves load utilisation. Slip sheets are
thin pieces of paper-board on which products are
stacked. They require special handling systems,
but save a considerable amount of wasted space
compared with normal pallets.
Optimising networks
Nestlé also works to opti-
mise its distribution networks through the reduction
of vehicle journeys and the use of appropriate
modes of transport. For example, co-operation with
other producers allows the free vehicle capacity
of one company to be matched with the available
loads of another. A further opportunity is the use of
“shared-user” distribution facilities, an option
that allows consolidation of customer deliveries.
Use of a combined system of road and rail transport
provides an additional method to optimise
distribution networks. This approach involves load-
ing trailers or containers onto specially adapted
rail cars. After the longest part of the journey has
been accomplished by rail, local delivery can be
carried out by road transport.
Working with contractors
Increasingly, Nestlé
works with contractors in order to make better use
of transport and other distribution resources. Such
operators should, in general, be able to avoid empty
transport journeys by contracting for return loads
and by consolidating under-utilised distribution
facilities.
Nestlé transportation guidelines have been devel-
oped to ensure that contractors meet the standards
expected by Nestlé. They outline the expectations
for equipment, facilities and personnel. The guide-
lines are used to build an open and proactive
dialogue with contractors so that they understand
Nestlé’s environmental approach and the important
role they have to play in reducing the environmental
impact of distribution activities.
During 1998, Nestlé Argentina
implemented an effective way to
improve vehicle utilisation in its fleet
of temperature-controlled vehicles,
reducing the number of journeys by
7% and cutting fuel consumption
by over 30 000 litres per year.
The innovative approach is based on
the use of separators inside normal
temperature-controlled vehicles.
The separators create two temperature
zones and enable Nestlé Argentina
to consolidate deliveries of
compatible temperature-controlled
and conditioned products (e.g.,
ice cream and confectionery) into a
single vehicle. This approach has
resulted in significant improvements
in vehicle space utilisation, fewer
journeys and reduced transportation
distances.
In addition to reducing the impact
on the environment, the use of
dual-temperature vehicles has
benefited customers. Orders for
both confectionery and ice cream
can now be sent together and
not as separate deliveries.
Nestlé Argentina has extended
the concept to chilled product distri-
bution between factories and
distribution centres. With the intro-
duction of more vehicle separators,
additional savings of close to
16 000 litres of fuel are expected
per year.
Case study
Argentina
Improving distribution efficiency
with dual-temperature vehicles
33
Consumers are of the utmost importance to Nestlé.
Without consumers there would be no business.
Nestlé’s focus on the consumer extends from those
who buy and consume its products, to “consumers”
in the broadest sense – the whole community.
As such, consideration for consumers’ interests
has ranged from providing on-pack recycling
messages to conveying clear, open and transparent
information to all interested parties about Nestlé’s
environmental efforts and achievements.
No “green marketing”
Nestlé has a simple and
straight-forward philosophy on so-called “environ-
mental advertising”. It is categorically opposed
to short-sighted and opportunistic “green claims”.
Attempting to compare the “greenness” of different
food products is irrelevant, particularly since the
practical benefits of these types of ratings are
questionable, at best.
The Company follows the International Chamber
of Commerce
Code on Environmental Advertising
.
The Code is based on the principles of self-
regulation, with the key premise that environmental
advertisements should neither take advantage
of consumers’ concerns about the environment,
nor exploit any possible lack of environmental
knowledge.
Sharing information
In 1996, Nestlé initiated
its Internet site to enable consumers, and the
community at large, to understand Nestlé better,
including its commitment to the environment:
www.nestle.com
The site was significantly expanded in 1999,
addressing the increasing environmental interests
of its users. An Intranet site is also under
development that will enable the rapid exchange
of environmental information internally.
Community programmes
The Company has also
reached out to communities around the world
through participation in numerous education and
communication programmes.
Nestlé’s Perrier Vittel Company is involved in a
broad spectrum of innovative, water-related
educational activities for children and adults. One
of these activities is the
Mineralix School Book
,
which was published in collaboration with French
school authorities. The Mineralix Book uses the
multiple aspects of water resource management to
teach concepts in mathematics, physics, chemistry,
geography and physiology to school children, aged
11 and 12. The result is a unique and interesting
approach to the “basics” of education that instils in
children an early respect for protecting water as a
vital world resource.
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Consumers and the community
Helpful environmental information, communication and education
34
Nestlé’s Internet site
www.nestle.com
In the Philippines, Nestlé supports the government’s
environmental campaigns by sponsoring
programmes designed to create awareness among
the public of the importance of environmental
protection and preservation. Central to Nestlé
Philippines’ approach is the belief that environ-
mental awareness begins at home. Nestlé has
prepared brochures and audio-visual presentations
on proper waste management in the home and
has produced print, radio and TV materials on air
and water pollution. Public service billboards
with environmental messages have also been used.
Regular training has been conducted for employees,
focused on the importance of environmental
awareness and action, both at work and at home.
Through these programmes, employees understand
the importance that Nestlé and the government
place on the environment, and the role that each
person has to play in protecting and preserving its
many facets.
Investors are increasingly interested in environmental
issues. Keeping them informed in an open and
transparent manner is important. Since 1990, an
environmental section has been included in Nestlé’s
Management Report
. Each year, information and
data in this section has been expanded to reflect the
Company’s continuing environmental progress.
In 1995, the first detailed publication,
Nestlé and the
Environment
, was issued. The current
Environment –
Progress Report 2000
is yet a further example of
Nestlé’s communication efforts.
Nestlé USA sponsors the Land
Pavilion at Epcot® at Walt Disney
World Resort in Florida.
Through a variety of activities,
“The Land” illustrates how advances
in a number of agricultural
disciplines contribute to food
production in ways that are least
damaging to the environment.
A special Nestlé team, including
the environmental group, worked
with Disney on a multi-year
renovation of the facility. They
developed and agreed how best
to express the core messages,
including a new “Circle of Life”
environmental film and an updated
“Living with the Land” boat ride.
With an eye to detail at the Garden
Grill Restaurant in “The Land”,
young diners can even learn while
they eat, via a series of environ-
mentally-themed place mats.
Walt Disney World® Land Pavilion
Case study
USA
Nestlé and Disney:
partners in environmental education
35
In November 1996, Nestlé
announced the renovation of its
international headquarters building
in Vevey, Switzerland. This modernist
building was designed at the end
of the 50s by the renowned Swiss
architect Jean Tschumi. It was
acclaimed by critics the world over
from the moment of its inaugu-
ration in 1960. Despite meticulous
maintenance, the building had
aged and had become technically
obsolete.
Nestlé’s challenge was to find
long-term solutions that would
ensure excellent working conditions
and a versatile, efficient and highly
technical use of the building, as
well as environmental protection
measures. All these aspects were to
be achieved without altering the
architecture of a building that is one
of the official historical monuments
in the Canton of Vaud.
The renovation project was a stimulus
for the local economy. Companies
in the region proved their com-
petence and dynamism, and contri-
buted competitive solutions in
response to the Groups’ needs and
expectations.
The architects and technicians
involved in the renovation applied
considerable talent and imagination in
examining all the options and then
ensuring the best implementation.
Regarding electricity consumption in
the building, innovative solutions
were found that are expected to lead
to savings of 750 000 kWh per year,
i.e. about 7.5% of total electricity
consumption, and include:
– selection of efficient long-life
lights that adjust the amount of
illumination depending on the
natural light available and which
normally allow a 60-70% electri-
city reduction versus traditional
lighting systems, and
– implementation of good energy
management practices, such as
shutting off or putting certain
machines on stand-by status out-
side working hours (e.g. printers,
photocopy machines, etc.).
Further enhancements were made
that are expected to result in greatly
improved efficiency of heating and air
conditioning systems. These include
a new ventilation system, which uses
air/water heat exchangers to recuper-
ate heat from the air which must be
expelled for fresh. An energy reduc-
tion of about 40% is expected versus
the previous air/air exchange process.
The realisation of these efforts will
be verified in the coming months.
Even before the renovation began,
steps were being taken to reduce
energy consumption. In 1995 a
new boiler system was installed
which allowed heat recovery from
the combustion gas of the main
boilers, improving their efficiency by
about 8%. Additionally, the Nestlé
headquarters has always been
cooled by extracting and returning
water from the bordering Lake
Geneva. This has kept energy use
for summer air conditioning about
six times lower than a traditional
refrigeration system.
Moreover, the companies at work
on the building site managed to sort
waste products and recycle most
material in appropriate centres.
The feasibility of recycling the new
building materials chosen for
the renovation was also taken into
account.
Inaugurated in May 2000, the newly
renovated headquarters enable
employees to enjoy a vastly
improved work setting that offers
both beauty and comfort in its
architectural design, whilst
contributing to the preservation of
the environment.
Case study
Switzerland
Renovating the international
head office building
Environment – Progress Report 2000
Integrated approach throughout the supply chain
Consumers and the community
36
39
Environment – Progress Report 2000
Focus 2
Water as a key priority
Water is a
universal resource that is indispensable
for life. Nestlé recognises that the
responsible management of worldwide
water resources is an absolute necessity.
For the Company, preserving both the
quantity and the quality of water is not
only an environmental challenge, but also
one that spans economic, political, social,
cultural and emotional considerations.
Water, an indispensable world resource, is also
essential for Nestlé. It is used in manufacturing the
Company’s food products, for their preparation
by consumers, and for bottled waters. To help
ensure a long-term, high quality, adequate water
supply, Nestlé supports the sustainable use
of water and encourages environmentally-sound
farming methods.
Nestlé’s long-term commitment to the responsible
management of water resources was confirmed in
The Nestlé Water Policy
, published in early 2000.
Environment – Progress Report 2000
Water as a key priority
Water resources and Nestlé activities
While Nestlé fully supports the sustainable use of
water, it is important to realise that the Company’s
use of fresh water resources is relatively small.
The accompanying illustration shows the estimated
amount of worldwide fresh water use.
More than 70% of all available water is used in
agriculture – much of it wastefully, since nearly
half of it is lost. Nestlé’s worldwide operations
utilise just 0.006% per year of the total estimated
freshwater withdrawal. Perrier Vittel, Nestlé’s bottled
water division, uses only 10% of this amount,
i.e. 0.0006%.
Water for irrigation is vital in most
countries. Preserving watersheds for
agricultural and domestic water is,
therefore, extremely important.
Nestlé’s efforts in Thailand are an
example of industry working
in partnership with local government
to restore this crucial resource.
The Nam Nao National Park in the
Petchabun province is part of
the shrinking forestland of Thailand.
Nam Nao literally translates as
“cool water”. It is made up of
several different types of forests,
gives refuge to many species
of endangered wildlife, and has
a rich variety of flora and fauna.
An important watershed, its
mountain streams feed major
water sources for the people in the
central and north-east regions
of Thailand.
Over the years, Nam Nao has
experienced encroachment by
settlers resulting in the destruction
of vegetation, including forestland.
When the villagers were relocated,
parts of the parkland were left
barren. Nestlé Thailand was highly
concerned about the destruction of
the forest and in 1993, on the
occasion of its 100th anniversary in
Thailand, took steps towards its
restoration.
Case study
Thailand
Partnership
for reforestation
40
Worldwide fresh water use
Working with the Royal Forestry
Department, Nestlé initiated a
project to reforest parts of Nam Nao
National Park. Over 300 000 trees
were planted. Care is being
provided for the trees until they can
flourish on their own.
It is hoped that the Nam Nao
National Park will, before too many
years, be restored to its original
beauty and will once again serve as
an important watershed for people
and agriculture in the region.
41
Perrier Vittel
0.0006%
Nestlé
0.006%
Food and drinks industry
0.18%
Domestic
9%
Total industry
20%
Agriculture and reservoirs
71%
Total fresh water used worldwide
3 800 000 billion litres / year = 100%
After harvesting, green coffee beans
are obtained from Arabica coffee
cherries by applying either a
dry or a wet post-harvest treatment.
During dry processing, the cherries
are dried, usually in the sun, and
are mechanically de-hulled. Wet
processing involves mechanically
pulping the cherries, leading
to beans still covered by a thin, but
rigid hull, the parchment. This so
called “parchment coffee” needs to
be dried and de-hulled to obtain
green beans. The traditional way of
pulping coffee cherries via wet
processing requires large amounts
Case study
Global water use reduction
Reducing water through post-harvest
processing techniques for coffee
of water – about 100 to 150 litres
per kg of green coffee.
In Brazil, Colombia and Costa Rica,
the main manufacturers of post-
harvest coffee treatment equipment
have developed machines and
methods that reduce the water
consumption to five to ten litres of
water per kg of parchment coffee
– and at the same time reduce
the waste water production (pulp is
discarded and composted).
Wherever possible, Nestlé
encourages growers and post-
harvest treatment plants to use such
new methods and machines. The
former Nestlé Research and Devel-
opment Centre in Quito, Ecuador
supported these efforts by testing
the equipment and methods.
However, implementation of this
equipment has been gradual, since
it corresponds to significant
investments for coffee growers and
post-harvest treatment plants.
Nestlé does not produce raw materials, nor does it
own or operate farms. Agricultural raw materials
are purchased from either the trade or from farmers
or from the primary food processing industry. As a
result, the Company’s influence on agricultural
uses of water is somewhat indirect. Nonetheless,
Nestlé continually takes steps, where it can, to
improve the use of water in agriculture. The key
agricultural raw materials used by Nestlé are milk,
coffee, cocoa and sugar. Except for sugar, these
raw materials require little irrigation compared with
rice, vegetables, corn or cotton. Sugar is sourced
through the trade, so the Company has little or no
influence on its production.
While irrigation represents a key quantitative factor
with respect to water management in agriculture,
other aspects, e.g., the use of pesticides, represent
important qualitative factors. Nestlé supports and
encourages sustainable, environmentally-sound
agricultural practices including best possible methods
for water use and conservation.
Environment – Progress Report 2000
Water as a key priority
Water and raw materials
42
The effective use of water for agricultural purposes
can be improved through a variety of methods
– development of new plant varieties that require
less water (an area where contributions from
biotechnology can be of importance), planting of
crops that consume less water, application of good
agricultural practices, timing of water utilisation,
use of appropriate equipment, and implementation
of effective methods of irrigation.
Nestlé’s manufacturing processes use water in a
variety of ways such as for washing, boiling, extrac-
tion and for reconstitution of dried raw materials.
Nestlé has introduced many innovative ways to
improve its management of water resources. The
Nestlé Environmental Management System
(NEMS), see page 51, along with resource conser-
vation programmes, has helped to generate
awareness, provide methods of measurement, set
targets, and monitor progress.
With respect to water, the key success drivers have
been the focus on water use reduction, reuse
and recycling, as well as provisions for waste water
reduction and treatment. The EPI results shown
previously provide strong evidence of Nestlé’s
progress in these areas.
Water use reduction
During the period 1997
to 1999, Nestlé reduced water consumption per
tonne of product by 22%.
Examples of water and waste water reductions
include the following:
– The Gorinchem factory in the Netherlands, which
produces milk powder, was able to reduce fresh
water use by 50% over a five-year period. For
certain applications (e.g., pre-cleaning, cooling),
fresh water was replaced by the water that is
evaporated during the production of milk powder.
– Through a focus on dry-cleaning methods prior
to wet washing of equipment, the Elst factory in
the Netherlands was able to reduce the amount
of BOD (biochemical oxygen demand – a measure
of load) in its waste water by 67% over six years.
– At the Tongala factory in Australia, Nestlé took
steps to reduce the nutrient loading of waste
water as a result of local environmental
conditions. This led to a significant reduction
in both phosphorus and BOD.
– At the Nanjangud factory in India, all the treated
waste water from the factory is used to irrigate
plantations on the factory premises. Once
barren and rocky terrain is now a picturesque
green belt where over 400 varieties of trees and
plants thrive.
Water use in manufacturing
43
Nanjangud, India
Waste water treatment
When water cannot be
re-used, either in the manufacturing process or for
external factory purposes, it is treated and returned
to the environment. Nestlé made a very early
start in providing waste water treatment and the
Company is genuinely proud of its achievements
around the world.
Providing waste water treatment is an ongoing
process and Nestlé has continued to incorporate
new technology, upgrade existing waste water treat-
ment plants and build new ones. Of the CHF 100
million spent per year on its environmental invest-
ments, an average of 30 million is devoted to water
and waste water improvement projects. From 1993
to 1999, at least 38 new waste water treatment
plants were built and 120 upgrades to waste water
treatment systems were completed.
In many cases, Nestlé invested not only in its
own infrastructure, but also in that of the local
community. The Company works with local
governments to assess the need for municipal
waste water treatment plants and often helps
finance the cost of construction.
This was the case in Hungary where, in 1992,
Nestlé bought a factory that was discharging waste
water into an open pond. To solve the problem,
Nestlé was instrumental in helping local authorities
reach a decision to build a waste water treatment
plant for the city. Due to the lack of available
governmental funds, Nestlé advanced money to the
city for construction. The new plant began operation
in 1997, benefitting the entire community.
Progress in methods of waste water treatment
will remain a significant part of the Company’s
activities.
Environment – Progress Report 2000
Water as a key priority
Water use in manufacturing
In 1932, Switzerland’s first biological
waste water treatment plant was built
at the Maggi factory in Kempttal,
near Zurich. Today, Nestlé continues
to be a pioneer in waste water man-
agement. The story of the Company’s
first factory in China is an example
of its on-going and innovative efforts.
In 1987, after much negotiation
with the Chinese government,
Nestlé began construction of the
Shuangcheng factory for the
production of milk products, prima-
rily powdered milk, infant formula
and weaning foods.
Meeting the many challenges
encountered in developing the
Shuangcheng factory and its
infrastructure required careful navi-
gation through political, cultural and
technical issues. Nestlé’s journey, and
that of the Shuangcheng community,
are described in
Nestlé: Starting
up Industrial Production in China
.
Among the most significant chal-
lenges, was the weather. The factory
is located in one of the harshest
regions of north-east China. During
the deep winter, which lasts from
the end of November to early March,
Case study
From Switzerland to China
Pioneering efforts around the globe
44
temperatures can reach as low as
-40° C. In the summer, the heat is
extreme, with temperatures
consistently above 30Âş C. Weather
was therefore a key factor that
had to be addressed in ensuring the
factory’s milk supply and in treating
its waste water.
To ensure sufficient milk supplies,
Nestlé worked in co-operation
with the provincial government to
stimulate milk production in
the area. Initiatives included
programmes for improved breeding,
better milk prices for farmers, better
road systems between the farms and
the milk factory, and improvements
in livestock feed to increase milk
production. These improvements
not only benefited Nestlé, but also
created wealth for the surrounding
communities.
Another significant challenge was
the construction of a waste water
treatment facility. To build a
waste water treatment plant that
would function under the extreme
conditions found at Shuangcheng,
Nestlé’s engineers decided to
locate the waste water clarifier
entirely indoors. By heating the
building, sufficient temperature con-
sistency could be maintained to
ensure effective year round waste
water treatment.
The Shuangcheng factory opened
its doors in 1990 and has success-
fully operated since that time.
Nestlé now operates factories at
18 different locations in China,
all with state-of-the-art waste water
treatment facilities. The Chinese
authorities have recognised Nestlé
factories as “Advanced Enterprises
in Environmental Protection”.
Shortly after the start up of the
Shuangcheng factory, the Swiss waste
water treatment plant in Kempttal
underwent a five-year renovation
project that was completed in 1997.
Kempttal, along with the factories
in China and throughout many
parts of the world, remains an icon
of Nestlé’s pioneering efforts.
45
1 Renovated waste water treatment
plant Kempttal, Switzerland
2 Indoor waste water clarifier
Shuangcheng, China
3 Winter scenery –40° C
Shuangcheng, China
1
2
3
Through Perrier Vittel, Nestlé provides a wide range
of high quality bottled waters that are pure, safe
and contribute to good health. These include natural
mineral waters, spring waters, and specially formu-
lated bottled waters.
Taking care of the environment is a fundamental
requirement for Perrier Vittel. As the leading world
producer of bottled waters, Perrier Vittel applies a
strong risk prevention policy to its production
sites and to the entire manufacturing process.
Central to the policy is Perrier Vittel’s long-standing
commitment to protect the eco-system. Apart from
protecting catchment basins and water resources,
and constantly monitoring its operations, Perrier
Vittel is devoted to studying and optimising the
environmental impact of its activity.
Tens or even hundreds of years are necessary for
water to filter through the subsoil in a given area
and reach a source. Protecting this source means
protecting the whole catchment area, known as the
impluvium, from any hazardous activity. Such an
area may cover as much as 10 000 hectares, as is
the case for the Vittel and Contrexéville sources
in France. As described below, activities are
strictly controlled to avoid any adverse impacts
to groundwater.
State-of-the-art water collection methods are used
to avoid water infiltration from higher tables. Full
certification of the source is carried out to guaran-
tee the chemical and microbiological composition of
the water, and source protection zones are in place
to ensure optimum control of pollution risks.
Another area of environmental importance for bottled
water operation is packaging. As previously
indicated in this Report, reducing the amount of
packaging used, and improving recycling capacity,
are strong points in the Company’s environmental
progress. Over several years, Perrier Vittel has
reduced the total weight of its bottles by over 33%
by switching from PVC to PET. The used bottles can
Environment – Progress Report 2000
Water as a key priority
Bottled waters
Vittel and Contrexéville are two
primary sources for Nestlé natural
mineral waters. The communities are
located in the French Vosges moun-
tains and are surrounded by mead-
ows and forests. Contrexéville and
Vittel’s natural mineral watersprings
were recognised as public interest
springs in 1860 and 1903 respec-
tively, with legal protection areas
defined around the springs to pre-
serve the local natural environment.
In the mid-1970s, concerns about of
the natural ecological balance in the
Vittel and Contrexéville regions, in
particular from intensive farming
practices, led to the implementation
of a large number of highly innova-
tive measures to protect the springs.
The actions that were taken were
based on the premise that protection
of water resources is a responsibility
that must be shared between agri-
cultural interests, industry, municipal
authorities and local residents. Some
interesting examples of this action
plan included the following:
– Perrier Vittel established a consulting
company to help farmers improve
their agricultural practices through
the application of science-based
farming methods, among them
strict limitations on fertilisers and
management of composts and
slurries. There were financial
incentives to comply.
– Perrier Vittel financed 50%
of the cost to expand the network
of municipal waste-collection
pipes and the capacity of the
outdated sewage plant. As a
result, a larger geographical
region could be covered by the
sewage system and stricter
Case study
France
Innovative source protection
at Vittel and Contrexéville
46
now be included in selective sorting schemes and
waste or energy recovery programmes. Through
these innovations, Perrier Vittel has been able to
offer consumers more attractive packaging, while at
the same time reducing its environmental impact.
Water is a precious and fragile commodity which
must be preserved and protected. The planet’s
water resources are unevenly distributed, so there
is a need to meet the challenge of transporting
bottled waters around the world under the best
possible conditions.
standards could be met than were
legally required, particularly for
nitrates and phosphates.
– Following a community effort
to replace fuel oil with natural gas
for home heating and industrial
processing, Perrier Vittel
sponsored an incentive programme
to encourage the removal of
oil tanks that had the potential for
rusting and leaking.
Other eco-system protection
activities in Vittel and Contrexéville
have included:
– construction of a ring road with an
impermeable surface and special
waste collection pits around Vittel
to reduce local traffic and the risk
of contamination that can occur
with accidents,
– modification of the landscape to
slow the flow of surface rain
water, thus preventing erosion and
retaining water, and
– a ban on herbicides in the spa
resorts, with reliance on pest-
resistant foliage and biological
pest control.
The lessons learned in the French
Vosges mountains can be applied in
other places around the world.
47
Unsafe food and water are implicated in 2.4 billion
illnesses per year worldwide, resulting in an
estimated three million deaths. Access to safe water
and safe food is a fundamental human need. Yet,
close to one billion people in developing countries
do not have access to drinkable water. Even in
developed countries, there have been cases of
contamination of public drinking water.
Nestlé has a long history of producing both safe
food and safe bottled water. Company experts
have been key players in developing the “Hazard
Analysis Critical Control Point” system (HACCP)
for food and water safety management.
The Company also shared its expertise by working
with the Industry Council for Development (ICD),
together with other industrial partners to produce
educational materials. One example of ICD efforts
is a training package on HACCP developed in
co-operation with the FAO and WHO. Another
WHO/ICD training package deals with food safety
for nutritionists and other health professionals.
It includes a module on water safety.
Environment – Progress Report 2000
Water as a key priority
Water safety
The Water Education for Teachers
Project (WET) is a broad-based,
international water science and
education programme for classroom
teachers and other educators. It
is designed for children aged 5 to
18 and is grounded in the belief
that an early awareness of, and
respect for, water resources can
encourage a personal, lifelong
responsibility and positive commu-
nity participation.
Since the 1984 inception of Project
WET in the USA, the programme
has attracted global interest and has
been recognised by educators
and scientists for its non-biased
materials and training opportunities.
The primary water issues that chal-
lenge people in the USA – drought,
floods, water-borne diseases, pollu-
tion, scarce water supplies — are
common throughout the world. Even
countries with great wealth are con-
tinuously struggling with water qual-
ity and quantity issues. The need for
innovative solutions, including water
education, to address these chal-
lenges has never been greater and is
widely recognised by governments,
industry and consumers. Project
WET USA has been implemented in
all 50 US States, the District of
Columbia, four US Islands, and is a
partner with the United States
Peace Corps. Since 1995, over
65 000 teachers have been trained
at locally sponsored Project WET
workshops and the programme has
reached over 25 million young
people and adults.
Case study
USA
Sponsoring a programme
for water education
48
Education and sponsorship
All Nestlé’s operations and all its employees are
part of local communities throughout the world.
In some of the developing countries in which
the Company has operations (and even in some
developed countries), the necessary infrastructures
for water are lacking.
To improve water resources and accessibility, Nestlé
contributes to the well-being of local communities
through the personal commitment of its employees,
through financial assistance and through the
sharing of know-how. The Company’s goal is to
help develop sustainable water resources and safe
water supplies, as well as to promote long-term
skills, income and productivity.
Nestlé’s activities in South Africa provide just one
example of how the Company strives to improve
community water resources. In 1985, Nestlé South
Africa helped establish EcoLink, an organisation
that provides under-served communities with access
to skills, knowledge and resources to improve
their living conditions, including water resources.
Nestlé’s involvement in EcoLink and other
partnerships in South Africa was featured by the
World Business Council for Sustainable Develop-
ment (WBCSD), in
Partnerships in Practice – Indus-
try, Fresh Water and Sustainable Development
, April
2000. It is also recounted in the Nestlé publication,
Nestlé in the Community
.
In March 2000, Nestlé and Perrier Vittel took part
in the second World Water Forum, The Hague,
Netherlands. Nestlé joined governments, consumers,
academia and other partners in seeking to identify
solutions that will ensure a sustainable water supply
for the world’s population. As part of the World
Water Forum, Mr. Peter Brabeck-Letmathe, the CEO
of Nestlé, participated on the CEO Panel. Forum
participants were particularly interested in Perrier
Vittel’s sponsorship of Project WET.
Project WET was first sponsored in
1992 by Poland Springs, a division of
the Perrier Group of America (PGA).
Since then, PGA, part of the Nestlé
Group’s Perrier Vittel Company,
has played an important role in the
continuing success of Project Wet.
One innovative example was its
sponsorship of the first National
Water Education Day in September
2000, under the theme “Make a
Splash with Project WET”. Through
nationwide water festivals, and their
related media coverage, nearly
ten million people were introduced
to Project WET and the need for
global water education. In conjunc-
tion with “Make a Splash”, PGA also
supported the development of
numerous publications that continue
to be distributed through the Project
WET network.
The outstanding work of Project
WET in the USA, made possible
through the annual support of Perrier
Group of America, has provided
the programme with global exposure
and network expansion.
Project WET received international
recognition as a model water
resources education programme at
the tenth World Water Congress in
Melbourne, Australia and at the
second World Water Forum in March
2000. In addition, the RAMSAR Con-
vention, a global wetlands organisa-
tion, highlighted Project WET and its
work in wetlands education at its
world conference in May 1999.
Following the success of Project WET
in the USA, Nestlé’s Perrier Vittel
will start sponsorship of WET in 2001
in Mexico and the Philippines.
49
51
Environment – Progress Report 2000
Focus 3
Systematic management of
environmental performance
Nestlé’s
record of environmental activities can
be traced back over several decades,
with many effective measures put
in place. However, in the early 1990s,
it became apparent that a company
the size of Nestlé would need to have a
clear, global environmental management
system that everyone could follow if it
was more effectively to translate policy
into action.
The need for a management system
In 1996,
the Nestlé Environmental Management System
(NEMS) was created to pull together all of the
Company’s environmental activities and measures.
The system, which provides a common, coherent
framework for environmental management at all
levels of the organisation, has been implemented
throughout the Company.
NEMS has led to:
– a systematic approach that ensures respect
for Company policy and legal requirements.
This has been achieved via an environmental
organisational structure, policies and guidelines,
objectives and programmes, training and
communication, operational control and surveys
and audits,
– the continuous improvement of environmental
performance as shown by the EPI results
presented earlier in this Report,
– the achievement of compatibility with
international standards for environmental
management systems, such as ISO 14001 and
the eco-management and audit scheme
(EMAS) of the European Union. Whereas NEMS
implementation is mandatory, certifications
under these other systems are optional,
depending on local conditions (see list of
certified factories in the Annex), and
– an expansion of mutual trust with consumers,
government authorities and business partners
through open communication and an on-going
record of environmental improvements (see
list of awards in the Annex).
But setting up a system doesn’t, in itself, guarentee
results. What separates NEMS from other systems
is its focus on performance and improvements in all
aspects of sustainability.
Environment – Progress Report 2000
Systematic management of environmental performance
Environmental targets and plans
52
The Nestlé Environmental Advisory Group, led by the
Corporate Environmental Officer, is made up of specialists
representing: Environmental Affairs, Agricultural Services,
Engineering, Research & Development, Purchasing,
geographical Zone Technical Management, Packaging,
Distribution, Quality Management, and Public Affairs.
NEMS is not a closed loop, but a spiral
for continuous improvement.
NEMS framework
A
Establish environmental targets and plans
B
Monitor environmental progress against plans
C
Check results and define corrective and preventive actions
Environmental
commitment
C2
Audits
C1
Documentation
B3
Operational
control
B2
Training and
communication
A1
Policies
A2
Legislation
and regulations
A3
Programmes
B1
Organisational
structure
The people who make it happen
In one way
or another, many employees share environmental
responsibility and contribute to the success of NEMS.
However, its success is dependent upon an efficient
organisational structure. For this reason, environ-
mental officers are appointed at different levels of
the organisation, from corporate to factory level.
At the corporate level in Vevey, Switzerland, the
Environmental Affairs Department is headed by the
Corporate Environmental Officer who reports
directly to General Management. The Environmental
Affairs Department works with an internal network
of high-level senior managers, representing a variety
of functions covering the whole supply chain.
Referred to as the Environmental Advisory Group
(EAG), this group meets regularly to review current
and future environmental issues and to co-ordinate
environmental strategy, planning and action.
In Nestlé’s local operations throughout the world,
referred to as “markets”, market environmental
officers are designated who are responsible for the
implementation and performance of NEMS in their
country. They set local objectives and co-ordinate
activities throughout the supply chain.
In addition, at Nestlé’s sites (e.g., R&D centres,
distribution centres, factories), site environmental
officers are appointed. They are responsible for local
issues, including interaction with the community, site
resources, local government, etc. The commitment
of top management, together with this cascade of
environmental responsibility at all levels of the organ-
isation, remains the cornerstone of NEMS success.
Policies
As stated earlier,
The Nestlé Policy on the
Environment
provides worldwide environmental
direction for the Company. It is complemented with
a number of other policies and guidelines,
both internal and external. In addition, markets
and factories develop their own policies based on
local conditions and requirements.
53
Environmental policies and guidelines
1990
Nestlé Policy on Environment and Packaging
1991 and 1999
Nestlé Policy on the Environment
1992
Nestlé Tuna Policy
1993, 1999 and 2000
Use and Phase-out of Ozone Depleting Substances
1995 and 1999
Nestlé’s Principles of Purchasing
1997
Nestlé Environmental Minimum Technical Requirements (EMTR)
1997 and 2000
Guidelines for Improving Environmental Impact of Logistics
1998
Guidelines on Sourcing of Agricultural Raw Materials
1998
Nestlé Corporate Business Principles
2000
Nestlé Water Policy
The table above shows the wide range of Nestlé’s policies and guidelines regarding environmental issues.
Some of them are for internal use, some others are publicly available.
In some countries, legislation is non-existent or
insufficient to meet the Company’s environmental
commitments. For this reason, Nestlé Environmental
Minimum Technical Requirements (EMTRs) were
developed and have become an important part of
Nestlé’s environmental policies. The EMTRs apply to
Nestlé’s factories, and set minimum global require-
ments that must be followed in areas such as water,
energy, air emissions and waste.
Legal requirements
Compliance with
environmental regulations is a must. To help assure
compliance and to help carry out effective
assessments, NEMS requires the compilation of a
register of applicable laws at site and market levels.
Additionally, NEMS encourages proactive interaction
with trade associations and authorities, aimed
at rationalising and harmonising regulations, as
well as promoting voluntary initiatives.
Objectives and programmes
It is important to
set objectives in order to achieve results. Within
NEMS, objectives are based on several factors:
overall policies, EMTRs, international commitments
and local environmental considerations. To ensure
that these objectives relate to the key issues in
the most effective and specific way, they are
defined both globally and locally, with programmes
established to meet the desired results.
Environment – Progress Report 2000
Systematic management of environmental performance
Environmental targets and plans
54
Global examples include programmes for the phase-
out of ozone depleting substances and packaging
source reduction. As described earlier, Nestlé very
early on set targets for the reduction of ozone
depleting substances. And, in 1991 on a worldwide
basis, the Company set out to reduce the amount of
packaging used for its products, while safeguarding
their quality and safety.
Turning objectives into results at site level is
essential for environmental progress. In the
European Union, all EMAS-registered factories
publish public reports that include the factory’s
performance versus established objectives.
2.0
2.4
2.8
3.2
1999
1998
1997
3.27
2.92
Target
2.88
2.71
300
320
340
360
1999
1998
1997
370.0
363.1
Target
326.1
329.9
Steam consumption
Power consumption
tonne per tonne product
kWh per tonne product
Performance versus 1996 established targets
Biessenhofen, Germany
Progress towards objectives
Training and communication
Training and
communication is an important part of NEMS. One
task of Nestlé’s global environmental team is to
build ever-stronger environmental awareness and
responsibility among the Company’s employees.
This is done in many ways. For example, the factory
environmental surveys involved thousands of people
at all levels, from top management to the factory
floor. This practical experience is reinforced through
in-house magazines, newsletters, videos and
through the Intranet.
In 2000, an international environment conference
took place in Vevey. It brought together environ-
mental specialists from 50 Nestlé markets, as
well as from Vevey headquarters. The participants
reviewed the overall NEMS objectives and worked
together to identify ways to further improve NEMS,
the EMTRs, EPIs and resource management.
At Rive-Reine, the Company’s international training
centre in Switzerland, environmental issues are a
regular part of courses for Nestlé’s executives. The
corporate efforts are multiplied by countless other
training sessions organised in the markets around
the world.
NEMS encourages communication and dialogue
about environmental issues with external interested
parties. These interactions have led directly to
regulatory and educational improvements beyond
the world of Nestlé, as well as to many beneficial
community initiatives.
55
Centre front row: Mr. Peter Brabeck-Letmathe, CEO, Mr. Rupert Gasser, Executive Vice President Technical, Production and
R & D and Mrs. Irina du Bois, Corporate Environmental Officer during the Nestlé Environmental Conference 2000. Participants
included the Nestlé Environmental Advisory Group and Market Environmental Officers from all over the world.
Measurement
and operational control
Over and above the
definition of standards and the setting of objectives,
it is important to measure performance versus
those standards and objectives, as well as versus
applicable legislation. Efficient monitoring is
therefore a crucial part of NEMS. It provides on-
going evaluation of progress and helps to ensure
continuous improvement. It means that methods
of record-keeping and appropriate documentation
for the measurement of performance have to
be in place. To this end, NEMS requires periodic
reports at all levels of the organisation. On a
monthly basis, sites and markets provide comments
on emerging issues that are then consolidated on
a global basis.
For many years, prior to NEMS, individual markets
monitored indicators in order to assess their
environmental performance. For example, as early
as 1974, Nestlé Germany started tracking its
environmental performance. In 1990 it issued a
Environment – Progress Report 2000
Systematic management of environmental performance
Progress towards objectives
Nestlé’s Danville, Virginia factory
is a medium-sized factory with
480 employees. It produces approxi-
mately 25 000 tonnes per year of
refrigerated products, including filled
pastas, sauces and cookie/brownie
dough. In 1996, the factory volun-
teered to be the pilot site for the
launch of NEMS in Nestlé USA. The
commitment of the staff, combined
with its size and environmental
practices, made the Danville factory
an ideal candidate.
Introduction of NEMS began in
conjunction with environmental audit
and waste minimisation efforts
in the factory. The work was carried
out by a diverse team comprising
factory and corporate personnel.
Danville has since become the first
Nestlé USA factory to fully imple-
ment NEMS, based on and internally
equivalent to ISO 14001.
In the first year of NEMS implemen-
tation, the factory reduced solid
waste by over 10%, resulting
in savings of USD 370 000. Waste
water impact and concentrations
were reduced by 8%. Total factory
savings now exceed USD 800 000
and solid waste has been reduced
by 41%.
The success at Danville was made
possible through the dedication of
the factory employees, supported
by a strong emphasis on training
and awareness.
Case study
USA
NEMS in action
56
Solid waste recycling
+ 9.6%
Waste water load
– 3.3%
Energy consumption (fuel gas)
– 5.4%
Waste water discharge volume
– 22.9%
SO
2
emissions
– 69.1%
Dust particle emissions
– 54.7%
Fresh water consumption
– 36.9%
Nestlé Germany’s
environmental performance 1974–1989
progress report for the period 1974–1989
during which production volume had increased
by 55%. This report was updated in 1995.
To help achieve continuous environmental improve-
ment, as described earlier, a number of environmental
performance indicators (EPIs) have been identified.
In 1997, Nestlé decided to initiate the collection and
consolidation of EPI data on a worldwide basis.
1996
1997
1998
1996
1997
1998
0
1
2
3
0
250
500
750
Waste reduced through NEMS Cumulative business savings
10
3
tonnes
achieved through NEMS
Recycled
10
3
USD
Landfill
Continuous improvement
Surveys and audits
Nestlé has a comprehensive
system of surveys and audits encompassing all
levels of its operations. Some audits specifically
focus on environmental issues – from compliance to
management systems – at factories, distribution
sites, office buildings, etc. Other audits are multi-
disciplinary in nature and include environmental
components.
Both types of audit are carried out at corporate
and market levels. They are conducted internally
and can also be conducted externally by third
parties.
Nestlé’s suppliers are also encouraged to follow
environmentally-sound business practices. To
assess the way they meet their responsibility, Nestlé
has incorporated environmental components into
its supplier quality assurance audits. To date, more
than 1400 such audits have been carried out. Through
these audits, Nestlé has been able to improve
supplier practices, for example, the replacement of
equipment using CFCs in Indonesia and Canada,
and a special initiative in the Philippines, “Greening
the Supply Chain”.
It is not enough simply to conduct audits. It is even
more important that problems are identified and
that appropriate action plans are then developed
and implemented.
As just one example, the 1997 factory environ-
mental survey showed that the Valsayn factory
in Trinidad had inadequate waste water treatment.
The factory manufactured close to 40 000 tonnes
of products per year including UHT liquid milks,
juices, Nescafé, Milo and Quik.
57
Surveys and audits
1987 to present
Ammonia safety audits
1988 to present
Ozone depleting substance emissions surveys
1991 to present
Packaging source reduction surveys
1994
First factory environmental survey
1995
Environmental surveys of worldwide administrative buildings
1995 to present
Environmental aspects included in annual corporate internal operational audits
1995 to present
Environmental aspects included in supplier quality assurance audits
1996
Environmental surveys of distribution and logistics operations
1997
Second factory environmental survey
1997 to present
Environmental performance indicators consolidated
By investing the necessary capital, about
CHF 850 000, an effective waste water treatment
facility was constructed which exceeds Nestlé’s
EMTRs. In recognition, the factory received the
“Prime Minister Trade and Environmental Award”
in 1999.
In addition to providing an opportunity for
increasing environmental awareness among the
factory workers, the waste water treatment plant
has become an educational showpiece for schools.
To facilitate tours, the plant was built with wider
walkways than a regular industrial installation,
taking all the necessary precautions for the safety
of visitors. Tours include the treatment tanks
themselves, and the analytical laboratories. The
sight of fish swimming in the effluent pond
provides visitors with living proof of the purity
of the water.
Environment – Progress Report 2000
Systematic management of environmental performance
Continuous improvement
On December 19, 1995, Nestlé’s
factory in Weiding, Germany became
the first Nestlé factory in Europe
to be registered in the European
Union eco-management and audit
scheme (EMAS). This registration
signifies that Weiding’s environ-
mental management system
and environmental statement have
been examined and validated
by an externally-accredited verifier.
The Weiding factory is one of
the largest Nestlé plants in
Germany. It has approximately
900 employees and manufactures
over 350 high-value products –
from infant foods to condensed milk
and chilled desserts.
The work and preparation for EMAS
registration was carried out by a
multi-disciplinary team that included
the factory manager and specialists
from production, quality assurance,
and accounting. Related documenta-
tion was prepared that consisted of
a Nestlé Germany environmental
manual – containing basic principles
and common management
procedures – and a Weiding factory
environmental manual, describing
specific local procedures and
instructions. This documentation
provides the basis for the system:
setting policies, principles and
management procedures related to
all the environmental aspects of
the operations.
In addition, a site-related environ-
mental statement was published
that included an “invitation to
dialogue” and was addressed
Case study
Germany
From NEMS to ISO 14001
and EMAS
58
The future
With its long-term experience, its framework for
environmental management and the focused efforts
of recent years, Nestlé feels well prepared for future
environmental challenges.
The Company recognises that despite significant
environmental progress, opportunities to innovate
and improve still exist in many areas of its operation.
The ability to adapt within a changing world is
inherent to Nestlé’s success. New worldwide
environmental issues will emerge and will require
appropriate action. Likewise, environmental
challenges related to expansion of the Company,
either through internal growth or through
acquisition, will need to be addressed.
For Nestlé, the continuous improvement of environ-
mental performance will remain an all important
target, now and in the future.
to employees, authorities, clients,
suppliers, the media and
neighbouring communities.
During the year of preparation for
the first EMAS registration of
the site, Weiding personnel were
kept informed through the periodic
“Weiding Reports” and informational
newsletters. In this way employee
involvement in protection of the
environment was reinforced, both
in their professional activities, and
at home.
The EMAS registration was
successfully repeated in 1998 and
complemented with certification
under ISO 14001.
Since Weiding, several other Nestlé
factories around the world have
succeeded in obtaining ISO 14001
certification and EMAS registration.
A detailed list of these factories is
provided in the Annex of this Report.
0
200
400
600
800
1991 1992 1993 1994 1995 1996 1997 1998
1990
tonnes
Weiding factory greatly reduced
disposed waste even prior to EMAS
59
Research and Development is a vital aspect of
the Nestlé business. The strategy of Research and
Development is to strengthen the Company’s brands
and support future long-term growth and
competitiveness through innovation and renovation.
Nestlé’s presence in Research and Development
is unmatched in the food industry: there are
as many as 20 Nestlé sites dedicated to Research
and Development activities around the world
with some 3500 staff. One is specifically dedicated
to water, the Perrier Vittel Institut de l’Eau.
Year after year, Nestlé invests some CHF 800 million
in R & D.
Environmental protection is built into products and
processes right from the start. High on the
agenda are:
– environmentally-sound production techniques and
sourcing criteria for agricultural raw materials,
– processing methods that minimise water and
energy consumption, as well as waste generation,
Environment – Progress Report 2000
Research and Development
60
– packaging designs that reduce total waste and
enable environmentally-sound disposal options
while safeguarding product safety and quality,
and
– innovative ways to recover by-products, and thus
generate secondary raw materials and energy.
These principles must be applied within the
development process.
For major product or process innovation and
renovation projects, the Research and Development
Centres prepare environmental impact studies.
Historically, Nestlé has also conducted even more
detailed environmental “Life Cycle Assessments”
(LCA), a method to analyse the environmental
impact of a product “from cradle to grave”. Pilots
have been completed for some important products
and the concept applied to new packaging
developments. The knowledge gained from LCAs
is now being used in the practical environmental
impact studies.
But, genetic diversity has always been in danger due
to unforeseen events – some natural, like frost, storms
and crop diseases; others political, like revolutions
or civil wars. This is why Nestlé’s Research Centre
in Tours, France, decided to collect a wide range of
commercial Arabica and Robusta species, to record
their genetic fingerprints, and to develop techniques
of cryopreservation and rapid multiplication.
A part of the multiplication cycle involves isolating
individual cells from a coffee bean or leaf, and
multiplying these by cell division. Each cell has the
capacity to be grown into a tree. However,
these cell cultures, as they are called, have another
advantage. They can be stored indefinitely at ultra-
refrigerated temperatures.
Using the tools of cryopreservation and rapid
multiplication of cells, the Nestlé Research Centre
in Tours is building a collection of cell cultures and
seedlings containing a large number of coffee
plant species selected on the basis of quality criteria.
Coffee roasting generates emission
gases such as carbon monoxide
(CO), nitrogen oxides (NO
x
) and
other compounds measured as total
organic carbon (TOC).
The Nestlé Product Technology
Centre for coffee products in Orbe,
Switzerland, has developed a
process to reduce these emissions.
This involves two changes in the
process: more precise control at the
end of the roasting step to slow
down the rate of emission, and a
high temperature after-burner to
complete the operation.
The new process was originally
designed to meet stringent German
air emission standards. It has since
been implemented in two of Nestlé’s
coffee factories in Spain, at Reus
and Gerona, and also in the Toluca
factory in Mexico. In this single
factory, TOC emissions were reduced
by 20% and CO by 75%.
Case study
Research and Development
Helping to reduce air
emissions in coffee factories
61
LCA studies cover significant environmental
aspects throughout the product life cycle, from the
sourcing of raw materials, through processing,
to the packaged product and the end-life of the
packaging material. The study is evaluated,
in conjunction with detailed information on the
potential manufacturing site, to ensure that new
projects meet Nestlé’s environmental standards.
In the 1995 publication
Nestlé and the Environment,
work to preserve commercial coffee species was
mentioned. This work continues today. Considerable
research effort was put into understanding the
biological and agronomic factors behind green
coffee production and quality.
Clearly, one of these factors is genetics. Unlike wheat,
rice, or corn which, when dried, can be stored
for years as seeds, coffee beans cannot be stored for
more than a few months. So traditionally, the only
way of preserving genetic resources and diversity
has been in the field, on farms and plantations.
These species are being evaluated for field
performance and product quality traits. The
promising clones will be distributed to farmers to
improve their planting materials for Arabica coffees
in Thailand and China, and for Robusta coffees in
Mexico, Thailand, Philippines and Malaysia.
In this way, Nestlé is able to ensure the protection
of biological diversity and preservation of coffee
species both in the laboratory and in the field.
The budgets of the national coffee research
institutes in coffee-producing countries have
been severely restricted in recent years. Nestlé’s
intervention reflects a long-term business interest,
but, at the same time, it helps to ensure the future
livelihood of coffee planters, most of whom are
small farmers. It also contributes to the economic
health of the world’s coffee-producing countries.
Environment – Progress Report 2000
Research and Development
62
Plant trials
The coffee berry borer is the most
prevalent coffee pest worldwide.
The female beetle feeds on the
young coffee berry, causing it to
drop prematurely. Beans inside
affected berries can be partially or
completely destroyed by the feeding
and tunnelling activities of female
beetles and their larvae. Damage can
continue after harvest and during
storage if the moisture content
of the beans is favourable for the
development of the pest.
In the Philippines and in Indonesia,
crop infestations of up to 40–45%
have been recorded in some of the
major production regions. This
represents approximately a 10–15%
loss in bean yield. Flavour quality of
the beans is also adversely affected.
Controlling the pest exclusively by
chemical pesticides is expensive and
can be harmful to the environment,
raw materials and final products.
To minimise these adverse impacts,
Nestlé’s Research and Development
has formulated an integrated pest
management (IPM) approach. This
approach was based on work carried
out in major coffee research
institutions in Latin America and
Asia and reflected Nestlé field expe-
rience, including on-site adaptation
tests. IPM is a complex system of
pest control that requires crop and
region specific solutions. As such,
Nestlé field specialists must adapt
their advice to local conditions.
The concept is based on prevention,
monitoring and treatment through
cultivation practices, as well
as biological and chemical control.
It includes:
Cultivation practices
To break the lifecycle of the pest,
cherries are picked regularly as they
ripen. A final “sanitary harvest” is
carried out after the last commercial
harvest to remove any cherries
remaining on the trees, as well as
those that have fallen on the ground.
Pruning also facilitates complete
harvesting and discourages predator
development.
Biological control
Natural predators, e.g. a naturally
occurring parasitic fungus and
tiny parasitic wasps, are used as
biological pesticides. Assistance is
given to select the most appropriate
strains of fungi and to improve
breeding and multiplication tech-
niques for the wasps.
Chemical control
Chemical pesticides are used only
when infestation reaches a level
of 5–10% 120 days after flowering.
Care is taken to curb the use of
chemicals and ensure that the
minimal dosage is used. Through
proper application of IPM, infesta-
tion of a coffee crop can be reduced
to about 5%, with minimal damage.
To transfer knowledge about IPM
more effectively to farmers, Nestlé
works with local agricultural
institutions to conduct workshops
and field demonstrations. These
sessions include active participation
by farmers. Preserved specimens
and technical brochures help provide
essential information.
Case study
South East Asia
A method for pest control
in coffee plantations
63
Coffee cherries
Modern biotechnology or gene technology has the
potential to contribute to sustainable agricultural
practices. However, there is increasing public
debate about its potential impact on the environ-
ment and human health. As a major purchaser and
processor of agricultural raw materials, Nestlé
has a responsibility to address these developments.
Farmers have used traditional biotechnology for
centuries, cross breeding plants and animals to
improve the quantity and quality of food. Today,
modern biotechnology makes the processes more
directed and creates new opportunities in many
areas from medicine to food.
Agricultural biotechnology can assist in conserving
natural resources, natural habitats and native
species thus reducing the ecological impact of
current intensive farming practices. The first com-
mercialised genetically modified crops are providing
resistance to pests and diseases or helping to control
weeds. The environmental benefits of these
crops include reduced pesticide use and decreased
tillage. For instance, herbicide-resistant crops
are, by their very nature, no-till crops thus assisting
farmers in their quest to prevent erosion and
improve soil quality. In addition, many genetically
modified crops offer increased yields, thus
potentially reducing the need to expand existing
agricultural land bases.
Environmental data from multi-year practical
experience with genetically modified crops in the
USA has shown that insect-resistant and herbicide-
tolerant crops can effectively reduce the use of
pesticides. Apart from direct advantages for the
environment and farmers, a decrease in the net
amount of agrochemicals used can help protect the
quality of ground water.
In the near future, crops that are adjusted to
adverse growth conditions, such as saline
environments or drought, could help to reduce the
pressure on the arable land that is available to feed
an ever-increasing population. Additionally, other
developments such as high Vitamin A rice may
contribute to fighting nutritional deficiencies and
improving human health.
Nestlé supports the need for continuing research
to assess and minimise any potential environmental
impact of modern biotechnology. Regarding the
health aspects, Nestlé concurs with independent
organisations like FAO and WHO that have con-
cluded that those crops that have passed the evalu-
ation procedures are as safe as their conventional
counterparts.
Nestlé developed its position on gene technology in
1989. The position has been regularly updated since
then to address new developments. The
latest version is available on Nestlé’s Internet
site,
www.nestle.com
Environment – Progress Report 2000
Modern biotechnology and environment
64
Nestlé position on gene technology
Introduction
Nestlé’s business for more than
130 years has been built on manufacturing
and marketing products tailored to meet the diverse
needs and preferences of consumers all over the
world. Based on this experience, Nestlé recognises
the potential contribution of gene technology to
the improvement of the quality and nutritional value
of our food. Gene technology also can lead to
increased food production and can support
sustainable agricultural practices. In some
instances, positive effects on health have been
confirmed. For those reasons, Nestlé supports a
responsible application of gene technology for
food production based on sound scientific research.
Nestlé will continue to use ingredients derived from
genetically modified crops when it has complete
confidence in their safety.
Safety
The safety of our products and the
integrity of the ingredients from which they are
manufactured are paramount to Nestlé. Genetically
modified crops and all raw materials used by Nestlé
are subject to strict safety evaluation. Nestlé is
confident that the safety of ingredients derived from
such crops is assured through this evaluation
process and is confident that they do not constitute
a health risk. Nestlé concurs with the opinion
expressed by WHO, FAO, OECD and numerous
independent scientific bodies that those crops
that have passed the evaluation procedure are as
safe as their conventional counterparts.
Compliance and labelling
Legislation regulating
the use of ingredients derived from genetically
modified crops and their labelling is in place
or under preparation in many countries. Nestlé is
strictly complying with all the relevant laws and
regulations.
Consumer perceptions
and the future needs of society
As Nestlé is
marketing its products globally, it takes into
consideration local needs, cultural differences and
consumer wishes as well as attitudes concerning
the use of ingredients derived from genetically
modified crops. Nestlé also recognises that in some
regions of the world, governments have expressed a
keen interest in this technology as a potential tool to
address their country’s future food requirements.
Consumer dialogue
and communication
Nestlé promotes an open
dialogue on gene technology with consumers,
government bodies, the trade and the scientific
world. We closely monitor public opinion as well as
regulatory and scientific developments. Nestlé
Consumer Services, established in 60 countries, are
available to respond to consumer inquiries in
relation to genetic modification in food production.
65
Alcon, part of the Nestlé Group, is the global leader
in the research, development, manufacture and
marketing of pharmaceutical products and
medical devices in the ophthalmic and vision care
industry. Alcon’s basic mission is the preservation
and restoration of vision.
Alcon is present in over 170 countries and has nearly
11 000 employees worldwide. Its 15 manufacturing
facilities are located in North America, South America,
Europe and China.
Alcon’s environmental stewardship
Along with
the Company’s focus on improving the quality of life
through vision care, Alcon strives to incorporate
sound environmental management into all aspects
of its business. The Company has a broad and
long-standing commitment to each community in
which it operates.
Alcon’s environmental approach is aligned with
Nestlé’s and at the same time takes into account
specific aspects related to the pharmaceutical
sector.
Environmental policy
Alcon’s overall direction
regarding environmental management is driven by
the corporate
Policy on Environmental Matters
.
This Policy emphasises Alcon’s worldwide commit-
ment to conducting business in a way that ensures
continuous environmental improvements. Alcon
works to meet these commitments by applying
environmental principles regarding:
– compliance with applicable environmental laws,
– employee education regarding environmental
practices,
– source reduction to minimise the volume of
waste generated,
– state-of-the-art technologies to manage waste
with priority on recycling, and
– environmental quality in product development,
purchasing, shipping and distribution.
Alcon’s environmental
management system
In 1998 Alcon implemented
the Alcon Environmental Management System
(AEMS), which is modeled after NEMS. AEMS is
structured to ensure that environmental issues are
integrated into business policy, planning and
operations. Following implementation of AEMS, two
operations have achieved ISO 14001 certification.
Environmental progress summary
Over the
years, Alcon has completed numerous environmen-
tal enhancements.
Environment – Progress Report 2000
Alcon
66
Examples can be seen in several areas including
reductions in waste water, energy and air emissions,
packaging and waste.
Waste water
– The site in Puurs, Belgium, recently completed
the construction of a new waste water collection
system.
– In 1999 Alcon Surgical, in Huntington, West
Virginia USA completed the installation of a new
waste water treatment plant.
– Operations in São Paulo, Brasil, installed
a system to treat waste water from a water
de-ionisation process.
Energy and air emissions
– At Alcon’s facility in Mexico, improvements in
operating conditions for boilers resulted in a
reduction in fuel consumption of about 20%.
– The Alcon Surgical, Irvine, California location is
an active participant in the local commuter trip
reduction plan. An increase in the number
of employees that participate in «ride sharing»
has helped to decrease air emissions from cars.
Packaging reductions
– The amount of material used for enzymatic
tablet cartons was reduced by 53%.
– A separate product insert for contact lens
cleaning products was eliminated by printing
the information on the inside of the carton.
Waste
– Alcon Research, Fort Worth continued the
expansion of recycling efforts. Solvent recyclers
were installed on forty HPLC units. This led
to a reduction in the volume of mobile phase
used by the HPLC’s of approximately 80%.
– Operations in São Paulo, Brasil, implemented a
waste minimisation programme, which resulted
in reduction of material sent for incineration,
and improved recycling of used oil and grease.
Additionally, cardboard boxes are now sold for
reuse or recycling.
From 1998 to 1999, Alcon’s overall generation
of solid waste consisting of office, production,
cafeteria and other waste streams was reduced by
over 13%. Reductions in the amount of waste
disposed by landfill, fuel blending, incineration
and treatment were achieved during 1998 and 1999,
hand in hand with an increase in recycling.
What the future holds
Alcon will continue to
review its environmental management system to
further enhance environmental performance. This
includes continuously integrating environmental
considerations into new products and packaging,
and making physical improvements in the
engineering and design phases of development.
Alcon is further committed to improving the
efficient use of energy, eliminating packaging
waste, reducing emissions, using recycled materials
wherever possible, and increasing the recyclability
and compatibility of packaging with existing waste
management schemes.
67
Landfill
Fuel
Blending
Treatment
Incineration
Recycling
0
700
1400
2100
2800
2883
1807
73
46
232
194
680
1240
1602
290
1999
1998
Overall waste disposal methods
Tonnes
Annex
Methodology
The consolidated
Group EPIs cover manufacturing
operations. To determine the environ-
mental performance, both the process
inputs and outputs are measured.
This is based on the concept of
eco-efficiency – an increase in product
or service value per unit of environ-
mental influence – as defined in 1992
by WBCSD in their document
Measuring eco-efficiency – a guide to
reporting company performance
.
The methodology used to identify,
track and report the indicators is also
consistent with ISO 14031.
The EPIs include water and energy
consumption, waste water genera-
tion, greenhouse gases, air acidifica-
tion potential and ozone depleting
substance emissions as well as
by-products/waste generation.
Across the world, there is different
legislation, and different methods of
measurement. For this reason, many
organisations, including WBCSD,
have been working to define
standard environmental indicators.
Although progress has been made,
this remains a difficult task.
Wherever possible, the widely
accepted definitions have been used,
such as the WBCSD’s “generally
applicable indicators” and “business
specific indicators”.
Compiling data from nearly
500 factories is a challenging and
demanding task. Through NEMS, the
accuracy of the data and the level
of reporting have constantly
improved. As can be seen in the
table below, the overall level of
reporting was 95%.
The consolidated indicators pre-
sented in this Report are for the
food-related activities. Because of
the significant difference in products,
the pharmaceutical group, Alcon,
is not included. In a very limited
number of cases, some of the
reporting sites did not provide data
for all indicators. In order not to
overstate performance, this has been
taken into account when calculating
the consolidated eco-efficiency.
69
Environment – Progress Report 2000
Environmental performance
indicators (EPIs)
1997
1998
1999
Nestlé factories
495
522
509
Nestlé factories (excluding Alcon)
480
507
494
Factories that reported
464
476
471
Air acidification potential
The
sum of SO
x
and NO
x
air emissions
from on-site combustion processes.
There are currently no generally
agreed factors for measurement of
this effect. Therefore, measurements
are based upon the acidic strength
of each component (SO
x
= 0.7 x
NO
x
) presented as SO
x
equivalents.
These components contribute to
the acidification of water and
soils. Burning of fuels in boilers,
roasters, dryers and electrical
generators produces NO
x
emissions.
When these fuels contain sulphur,
such as coal and heavy oil, SO
x
emissions are produced.
Ozone
depleting substances
The sum
of substances emitted which have
been shown to contribute to
the depletion of the ozone layer. The
common unit of measurement is
R-11 equivalents. R-11 is one type of
refrigerant which has been assigned
an ozone depletion potential of one,
with all other ozone depleting
substances being assigned related
values. The impact potential of each
substance is determined using con-
version factors commonly agreed by
most authorities. For Nestlé, these
substances are primarily refrigerants
in equipment used to cool or freeze
products, or methyl bromide – a
fumigant used to protect raw mate-
rials or products from insects.
By-products/
waste generation
The sum of all
materials used or produced during
manufacturing which are not
included in the final product. This
includes materials that are either
recovered or disposed of. Examples
include off-specification raw mate-
rials, cleaning residues, trimmings
from raw and packaging materials,
etc. (Although this indicator is
defined on a global basis, some
differences in reporting may
exist due to differences in national
legislation defining waste).
By-products/
waste recovery
The sum of all
by-products and excess materials
generated which are not destined
for final disposal (e.g. landfill
or incineration without energy
recovery). These are used to
generate energy, for recycling,
or as feed stock for other processes.
An example is the use of spent
coffee grounds to produce energy
or compost.
Disposed waste
The sum of all
materials used or produced during
manufacturing which are not
included in the final product and
which are disposed of. This does not
include materials that are reused,
recovered or recycled. An example is
waste that is sent to an approved
landfill.
Environment – Progress Report 2000
Environmental performance indicators (EPIs)
70
EPI Definitions
Inputs
Water consumption
The sum of
water consumed from all sources,
including purchases from suppliers
and surface or ground water sources.
It is used in a variety of ways:
for bottled water, as an ingredient,
for industrial processes (for example,
steam for cooking), in cooling
processes and for cleaning.
Energy consumption
The sum
of all energy purchased or obtained
– less any energy which, in rare
cases, is sold. This includes elec-
tricity, steam, fuels such as oil and
natural gas, and by-products such
as spent coffee grounds. The energy
is used in many different ways to
transform raw materials into finished
products, for example, conveying,
cooking and packaging.
Outputs
Waste water generation
The sum
of all waste water discharged from a
factory. This primarily includes
industrial waste waters. Waste water
is generated in manufacturing from
processing, cleaning, and some
cooling processes. In certain cases
rain water run-off may be included.
Greenhouse gases
The sum of
all on-site CO
2
emissions from
combustion processes used to
manufacture Nestlé products. CO
2
is
commonly accepted as contributing
to global warming, as outlined in the
Kyoto Protocol. These CO
2
emissions
can result from burning of fuels in
boilers, roasters, dryers and electric
generators.
EPI data
Indicator
Units
1997
1998
1999
Inputs
Production volume
10
6
tonnes product per year
19.8
23.4
24.5
Water consumption
10
6
m
3
per year
217
218
210
m
3
per tonne product
11.0
9.37
8.59
kg product per m
3
91.0
107
116
Energy consumption
10
15
Joules (PJ) per year
89.8
91.0
89.6
10
9
Joules (GJ) per tonne product
4.55
3.90
3.65
kg product per GJ
220
256
274
Outputs
Waste water generation
10
6
m
3
per year
174
165
161
m
3
per tonne product
8.86
7.11
6.62
kg product per m
3
113
141
151
Greenhouse gases
10
6
tonnes CO
2
per year
4.71
4.90
4.75
kg CO
2
per tonne product
241
212
197
kg product per kg CO
2
4.16
4.72
5.09
Air acidification potential
10
3
tonnes SO
x
equivalents per year
34.2
30.8
29.3
kg SO
x
equiv. per tonne product
1.74
1.34
1.21
kg product per kg SO
x
equivalents
575
749
827
Ozone depleting substances
tonnes R-11 equivalents per year
290 * 64.6
59.1
g R-11 equiv. per tonne product
36.0 * 2.76
2.41
kg product per g R-11 equivalents
27.8 * 362
415
By-products/waste generation
10
6
tonnes per year
2.02
1.97
1.91
kg per tonne product
103
84.5
78.5
kg product per kg by-products/waste
9.71
11.8
12.7
By-products/waste recovery
10
6
tonnes per year
1.53
1.46
1.43
kg per tonne product
77.9
62.7
58.8
kg product per kg by-products/waste
12.8
15.9
17.0
Disposed waste
10
6
tonnes per year
0.493
0.508
0.479
kg per tonne product
25.1
21.8
19.7
kg product per kg waste
39.9
45.8
50.8
* Data is for 1986 when consolidated measurement began.
71
Environment – Progress Report 2000
List of awards
72
1995
Brazil
Goiania factory received
the Cenáqua Award from the Envi-
ronment and Amazonian Brazilian
Institute (IBAMA) in recognition of
its environmental achievements.
Mexico
Coatepec factory
received the White Flag Award from
the Veracruz State Government
for environmental achievements.
Nigeria
Nestlé Nigeria won an
Environmental Performance Award
from the Federal Environmental
Protection Agency.
South Africa
Nestlé South Africa
received the Custodians of Table
Mountain Award from the World
Wide Fund for Nature (WWF) for
efforts to safeguard Table Mountain
and the Cape Peninsula Mountains.
Nestlé South Africa received the
EcoLink Earth Care Award in
recognition for one decade (1985–
1995) of motivation, sponsorship
and support in serving communities
through environmental education
and development.
United Kingdom
Tutbury factory
received a Technology Award from
the East Midlands Electricity Board
for the installation of state-of-the-art
electrical equipment to solve an
effluent disposal problem.
1996
Germany
As part of the compe-
tition on electrical supply and
innovation sponsored by the German
Electrical Suppliers Association,
Herten factory received an award
for the environmentally-friendly
conversion of their CFC refrigeration
plant. Hamburg factory received an
award for reducing fresh well water
consumption through installation
of a closed-loop cooling circuit.
Philippines
Alabang, Aurora
and Cabuyao factories received the
Most Environmentally Friendly
Establishment Award from the
Laguna Lake Development Authority
(LLDA) in recognition for environ-
mental achievements.
Aurora factory received the
Greenest Company Award from
the Department of Environment
and Natural Resources (DENR) in
recognition of its waste minimisation
efforts in the factory.
Nestlé Philippines received
the Anvil Award of Excellence from
the Public Relations Society
of the Philippines in recognition for
company efforts in enhancing
the environmental awareness of
the public.
United Kingdom
York factory won
the President’s Award for Excellence
and the Best Scheme in All
Industrial Sectors Awards from
the UK Combined Heat and Power
Association for achieving savings
in CO
2
emissions.
USA
Nestlé USA received the
annual Earth Spirit Award from
Fleming Company, Inc. in recogni-
tion of outstanding achievement
in protecting the environment.
1997
China
Shuangcheng factory
received two Advanced Environmental
Protection Enterprise Awards from
the Harbin Municipal Government
and the Shuangcheng Municipal
Government in recognition of signifi-
cant contributions to environmental
protection.
Tianjin factory received the
Outstanding Environmental Protec-
tion Enterprise Award from Tianjin
Economic and Technical Develop-
ment Area (TEDA) Management
Committee in recognition of efforts
in environmental protection.
Malaysia
Shah Alam factory
received the Hibiscus Award from
the Federation of Malaysian
Manufacturers, co-sponsored by
the Department of Environment,
recognising environmental achieve-
ments and efforts by private sector
companies in Malaysia.
Shah Alam factory received the
Cleanliness and Landscaping Award
by Shah Alam City Council for its
good achievements in the area of
industrial hygiene and landscaping.
Mexico
Coatepec factory received
the Certificate for Industrial
Cleanliness from the Department
of Environment, Natural Resources
and Fishing for environmental
preventive and protective actions.
Nigeria
Nestlé Nigeria won
an Environmental Performance
Award from the Federal Environmen-
tal Protection Agency.
Ivory Coast
Abidjan factory
received the National Excellence
Award for Least Polluting Industrial
Site from the Ministry of Housing
and Environment as part of the
National Competition of Excellence
(environment category).
Mexico
Toluca and TamuĂn
factories each received the Certifi-
cate for Industrial Cleanliness from
the Department of Environment,
Natural Resources and Fishing for
environmental preventive and
protective actions.
Philippines
Nestlé Philippines
received the Mother Nature Award
from the Pollution Control
Association of the Philippines for
its outstanding achievements in
environmental protection.
Cabuyao factory received the
Outstanding Healthy Workplace
Award – National Champion
from the Office of the President
for achievements in occupational
health and safety.
Cagayan de Oro, Lipa and Pulilan
factories each received a Top 25
Healthy Workplace Regional
Champion Award from the Office
of the President for achievements in
occupational health and safety.
South Africa
Nestlé South Africa
received a Certificate from Trees
for Africa acknowledging its support
for work to improve the physical and
aesthetic quality of life and preserve
the environment in Southern Africa
through the planting of trees.
Nestlé South Africa received the
Achievement Award from Peace
Gardens for its exceptional per-
formance in the field of corporate
public concern.
73
Philippines
Mandaluyong factory
received the Ecowatch Program
Award (Blue Color Rating) from the
Department of Environment and
Natural Resources (DENR) – National
Capital Region (NCR), the highest
rating given for consistent environ-
mental achievements.
Cabuyao factory received the Safety
and Health Institutional Award
from the Department of Labor and
Employment in recognition of its
outstanding programmes for safety
and health, including protection
of the work environment.
United Kingdom
Dalston factory,
accountable for part of a tributary
of the River Eden that is on its land,
was honoured by designation of the
tributary section as a Site of
Special Scientific Interest (SSSI)
by English Nature. This action
recognised the factory’s responsible
management of an industrial
operation alongside an important
area of conservation.
1998
China
Shuangcheng, Tianjin and
Quindao factories received Advanced
Environmental Protection Enterprise
Awards from their respective
municipal governments for significant
contributions to environmental
protection.
Tianjin factory received the
Outstanding Environmental Protec-
tion Enterprise Award from the
Tianjin Economic and Technical
Development Area (TEDA) Manage-
ment Committee in recognition for
its environmental protection efforts.
USA
Alcon received the Waste
Water Pre-treatment Partnership
Award from the city of Fort Worth,
Texas, Water Department, in recogni-
tion of its pollution prevention and
waste water achievements.
The Perrier Group of America
received the Friends of the Environ-
ment Award from the Environmental
Federation of New England in
celebration of its innovative
achievements in conservation.
1999
China
Shuangcheng factory
received two Advanced Environmen-
tal Protection Enterprise Awards
from the Harbin Municipal
Government and the Shuangcheng
Municipal Government for its
significant contributions to
environmental protection.
Czech Republic
Sfinx factory
received the Safe Enterprise Award
from the Czech Occupational Safety
Office for its environmental and
safety achievements.
India
Samalkha factory received
the Haryana State Safety and
Welfare Award from the Labour
Department, Government of
Haryana, an award intended to
encourage industries to excel
in safety and environmental efforts.
Ivory Coast
Yopougon factory
received the National Excellence
Award for Least Polluting Industrial
Site from the President of Ivory Coast
as part of the National Competition of
Excellence (environment category).
Jordan
Nestlé Jordan Trading Co.
received a Certificate of Appreciation
from the Minister of Water and
Irrigation and the Head of the
Jordanian Environment Co-operation
for efforts in supporting the water
awareness project to conserve the
marine environment in Aquaba.
Korea
Cheong Ju factory received
the Governor of Chung Buk Province
Citation from Chung Buk Province
for outstanding performance in
environmental preservation.
Mexico
Chiapa de Corzo, Lagos de
Moreno, Ocotlan and Coatepec fac-
tories each received the Certificate
for Industrial Cleanliness from
the Department of Environment,
Natural Resources and Fishing for
preventive and protective environ-
mental actions.
Coatepec factory received the
GalardĂłn Antonio Chedaui Caram
Award from the Confederation of
Chambers, Associations and
Council of Enterprises of the State
of Veracruz in recognition of its
leadership and competitiveness as an
ecological company and its environ-
mental protection achievements.
New Zealand
Nestlé New Zealand
received the Award for Excellence
in Environmentally Acceptable
Packaging Systems from the New
Zealand Packaging Council for
achievements in waste recycling.
Israel
Osem-Givol, Osem-Yokneam
and Osem-Sderot factories each
received Trustee of the Environment
Awards from the Ministry of the
Environment and Manufacturers
Association of Israel for environmen-
tal and safety achievements, including
investments in environmental
projects.
Mexico
Tlaxcala, La Piedad, Toluca
and Lagos de Moreno factories each
received the Certificate for Industrial
Cleanliness from the Department of
Environment, Natural Resources and
Fishing for preventive and protective
environmental actions.
Coatepec factory received the
GalardĂłn Antonio Chedaui Caram
Award from the Confederation of
Chambers, Associations and Council
of Enterprises of the State of
Veracruz in recognition of environ-
mental leadership and competitiveness
as an ecological company and its
environmental protection achievements.
Santa MarĂa factory received the
National Programme for Naturally
Protected Areas, 1995–2000
Recognition from the Department of
Environment, Natural Resources and
Fishing in recognition of its collabo-
ration with the National Programme
for Protected Natural Areas.
USA
Perrier Group of America
received the Environmental
Stewardship Award from the Water
Resources Association of Pennsyl-
vania in recognition of its achieve-
ments in environmental stewardship,
community relations and sound
water management.
Environment – Progress Report 2000
List of awards
74
Nigeria
Nestlé Nigeria received
the National Roll of Honour for
Environmental Achievement Award
from the Federal Environmental
Protection Agency for outstanding
contributions toward the promotion
of environmental protection and
natural resource conservation.
Philippines
Mandaluyong factory
received the Dangal ng Pasig Award
from Sagip Pasig Movement for its
exemplary environmental initiatives.
Trinidad
Valsayn factory received
the Prime Minister Trade and Envi-
ronmental Award for advancements
made in waste water treatment.
USA
Alcon received the Pre-
treatment Partnership Award from
the city of Fort Worth, Texas, Water
Department, in recognition of its
achievements in pollution prevention
and waste water treatment.
2000
Canada
Scarborough, Carberry,
Chesterville, Edmonton, London,
Rexdale, Sherbrooke, Toronto and
Trenton factories each received
Industrial Energy Innovator
Awards from the Office of Energy
Efficiency Natural Resources Canada
in recognition of their energy-
efficiency improvement targets and
action plans.
Czech Republic
Marysa factory
received the Safe Enterprise
Award from Czech Occupational
Safety Office for its environmental
and safety achievements.
List of ISO 14001 and
EMAS certified factories
1995
Germany
Neuselters Mineralquelle
EMAS
Weiding
EMAS
1996
Germany
Biessenhofen
EMAS
FĂĽrst Bismarck-Quelle
E and EMAS
Harzer Grauhof Brunnen
E and EMAS
Neuselters Mineralquelle
E
Rhenser Mineralbrunnen
E and EMAS
Rietenauer Mineralquellen
E and EMAS
Weiding
E
1997
Canada
Chesterville
S
Rexdale
S
Germany
Biessenhofen
E
Conow
E and EMAS
Soest
E and EMAS
1998
Canada
Carberry
S
London
S
Scarborough
S
Sherbrooke
S
Toronto
S
Trenton
S
Germany
Berlin
E
Hamburg
E
Herten
E
Ludwigsburg
E
Mainz
E
Neukirchen
E
Singen
E
Korea
Cheong Ju
E
1999
Canada
Edmonton
S
Germany
Berlin
E
Frankfurt
E
Goch
E
Karlsruhe
E
LĂĽneburg
E
Neuss
E
Neustadt
E
2000
Belgium
Puurs (Alcon)
E
Denmark
Hjörring
S
Germany
LĂĽdinghausen
E
Schwanewede
E
Teutschenthal
E
Spain
Puentecesures
E
Thailand
Bangpoo
E
USA
Danville
S
Fort Worth R&D (Alcon)
E
Jacksonville
S
Stoughton
S
ISO 14001
International standard for environ-
mental management systems
E: External certification
S: Self-declaration
EMAS
Eco-management and audit scheme
of the European Union
Dates correspond
to the first certification
75
Glossary of terms and abbreviations
Biotechnology
The term “biotech-
nology” as applied to food is defined
as the application of biological tech-
niques to food crops, animals and
microorganisms with the aim of
improving attributes of food such as
quality, quantity, safety or ease of
processing and production.
CFCs
Chlorofluorocarbons.
These substances are considered to
cause depletion of the stratospheric
ozone layer.
EMAS
The Eco-management and
audit scheme of the European Union
(EU). Within the EU, a regulation on
eco-management and audit scheme
was published in 1993 (1836/93).
This regulation allows voluntary
participation of industrial sites in
the scheme. Once a site decides to
apply for registration, it must
respect a whole set of quite stringent
requirements. EMAS is compatible
with, but stricter than, the ISO
14001 standard, since it additionally
requires mandatory periodic site-
related public statements covering
environmental issues, statistics,
policy, programmes and objectives.
A site can obtain an official registra-
tion, after validation of its environ-
mental management system and of
its public statement by government
accredited verifiers. The registration
must be repeated every one to
three years.
FAO
Food and Agricultural Organi-
sation of the United Nations.
Global warming
An increase in
the temperature of the earth’s
atmosphere. It is generally agreed
that recent increases in temperature
are due in part to emissions of
substances like CO
2
from burning
of fossil fuels, in power stations
and vehicles.
Halons
A generic term for a class
of halogenated hydrocarbons. These
are often used in fire extinguishing
equipment and sometimes as refrig-
erants. They are considered strong
ozone depleting substances.
HCFCs
Hydrochlorofluorocarbons.
These substances are considered to
cause depletion of the stratospheric
ozone layer, but to a lesser extent
than CFCs. HCFCs have often been
used as a replacement for CFCs.
ISO 14001
An international stand-
ard on environmental management
systems developed by the Interna-
tional Standards Organisation (ISO).
ISO 14001 provides a basis for
setting up, auditing and certifying
environmental management systems.
The ISO 14001 standard covers internal
company aspects and does not require
any mandatory data release to the
public. It allows for external certifi-
cation and internal self-declaration.
ISO 14031
An international stan-
dard developed by the International
Standards Organisation (ISO). ISO
14031 supports ISO 14001 by pro-
viding guidance on the design and
use of environmental performance
evaluation.
Modern biotechnology
Modern
biotechnology or gene technology is
the process of changing the genetic
make-up of one organism by trans-
ferring DNA from another organism,
thus modifying and improving bio-
logical systems.
Ozone depleting
substances
Substances, generally
halogenated hydrocarbons, which
can react with ozone (O
3
) in the
earth’s stratosphere (15-40 km above
the surface), thus causing a reduction
in the amount of ozone naturally
present. This is often referred to as a
«hole in the ozone layer».
Ozone layer
A term used to
describe the naturally accumulated
ozone in the earth’s stratosphere.
This ozone acts to protect the earth’s
surface from ultra violet radiation.
OECD
Organisation for Economic
Co-operation and Development.
Sustainable development
The
concept of sustainable development
was conceived by the then Premier
of Norway, Gro Harlem Brundtland
in 1987. She also led the World
Commission on Environment and
Development which, in its report
“Our Common Future”, defined
sustainable development as
“meeting the needs of the present
generation without compromising
the ability of future generations to
meet their own needs”.
UNEP
United Nations Environment
Programme.
WHO
World Health Organisation
of the United Nations.
76